Author Topic: Engine failure due to pan gasket shift/bolt loss (e30 only)  (Read 143347 times)

bmwpower

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Engine failure due to pan gasket shift/bolt loss (e30 only)
« Reply #60 on: December 03, 2007, 10:25:32 PM »
Is there any way to safety wire these bolts together or to something else?  Or is Loctite the only way to cure the problem?

sheepdog

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Engine failure due to pan gasket shift/bolt loss (e30 only)
« Reply #61 on: December 04, 2007, 01:40:05 PM »
Quote from: bmwpower;38850
Is there any way to safety wire these bolts together or to something else?  Or is Loctite the only way to cure the problem?

You could call around machine shops or race shops and have the bolts drilled for safety wire. May even be able to find them pre-drilled someplace.

A bit of Locktite and check them every few years is probably more than enough though considering they stayed in there this long. It is not like it is expensive or difficult to check.
"When trouble arises and things look bad, there is always one individual who perceives a solution and is willing to take command. Very often, that individual is crazy." --Dave Berry

Ruger

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Engine failure due to pan gasket shift/bolt loss (e30 only)
« Reply #62 on: December 27, 2007, 09:57:42 PM »
Hi folks, i hate to mine threads but i think because of this thread the m42club has saved my engine from premature failure.

Aussie 1990 318is, 255,00 k's on the clock im going away for a trip tommorrow and wanted to make sure the car was as good as it could be.

I unbolt the lower pan and theres 4 bolts sitting there.... last time i did an oil change was at the mechanics, hes a mate of mine and i mentioned its a common thing and he said hes never heard of it and not to worry. so i sent him a pic of the bolts sitting in the pan lol he was surprised

a bit of loctite to all the bolts and all is well, like other people all the other bolts were only finger tight

thanks folks!!!! you saved me a premature engine rebuild...

but i did find 2 bits of timing chain in the pan aswell..... thats going to have to be assessed fairly quick, what are the chances of it falling apart? god knows how long its been like that for.

sports.racer

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Engine failure due to pan gasket shift/bolt loss (e30 only)
« Reply #63 on: December 28, 2007, 12:53:23 PM »
Quote from: sheepdog;38885
You could call around machine shops or race shops and have the bolts drilled for safety wire. May even be able to find them pre-drilled someplace.

A bit of Locktite and check them every few years is probably more than enough though considering they stayed in there this long. It is not like it is expensive or difficult to check.


Safety wire DIY:
http://www.sportrider.com/tech/146_0002_hand/index.html

Drilling Jig:
http://www.aircraftspruce.com/catalog/topages/drillingjig.php

sheepdog

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Engine failure due to pan gasket shift/bolt loss (e30 only)
« Reply #64 on: December 28, 2007, 12:58:11 PM »
Quote from: Ruger;40087
Hi folks, i hate to mine threads but i think because of this thread the m42club has saved my engine from premature failure.

Aussie 1990 318is, 255,00 k's on the clock im going away for a trip tommorrow and wanted to make sure the car was as good as it could be.

I unbolt the lower pan and theres 4 bolts sitting there.... last time i did an oil change was at the mechanics, hes a mate of mine and i mentioned its a common thing and he said hes never heard of it and not to worry. so i sent him a pic of the bolts sitting in the pan lol he was surprised

a bit of loctite to all the bolts and all is well, like other people all the other bolts were only finger tight

thanks folks!!!! you saved me a premature engine rebuild...

but i did find 2 bits of timing chain in the pan aswell..... thats going to have to be assessed fairly quick, what are the chances of it falling apart? god knows how long its been like that for.

Good thing you checked and glad we could help.

From what I and a few others have seen, the chain breaking up is not an urgent, must fix now problem. I had a ton in mine before I had a problem. The issue is if you have those bits, PLUS the loose bolts.

It is a chain of events that creates the big problem:
First bolts come loose and some minor chain bits break off. These events are not because of each other and you may have bits in there for years or bolts in there for year, you never know.

The bolts work their way against the pump pickup.

You hit the pan on something. Speed bump, driveway, etc... Mine was a small ramp going over a fire hose when it did the damage I think. When hit, the pan flexes driving the bolt head through the pump screen. You may or may not see anything other than minor scratches on the pan. So do not count on a leak or crack.

Eventually the bolt falls out over time and chain bits get sucked through the hole into the pickup and the oil pump, which then shells (explodes). This usually will happen at a decent rpm, I was at 6k rpm.  

At which point it takes about 1/2 second for the oil light to come on, and you will also hear something is wrong. You can probably get away with another 30-40 seconds before you will spin a bearing. I shut mine off immediately, like fraction of a second, but turned it back on for 10-20 seconds to make it up a hill so I could push my way home. Engine was fine. You figure the engine starts with no oil so... More than this though could mean an entire rebuild.

When this does happen and you do not spin a bearing, the parts to repair it can run into the thousands. The parts alone run nearly $1000, in fact the timing chain housing which holds the oil pump is around $300 by itself. Best thing to do is avoid losing the pump and if you do, buy a used engine to cannibalize parts or just swap the engine entirely. I found a used engine for $200, and Bmwman91 got his parts for less than that used. If you do the parts swap instead of the engine swap, be prepared, it is quite an undertaking. Probably easier to do the engine swap.



Basically as long as you do not have loose bolts in the pan,  you can put off the timing chain for a bit. I would advise replacing the chain, ALL sprockets and the tensioner, regardless of its age. Be aware you may also need to replace some chain guides.  These can double the cost of the job.
"When trouble arises and things look bad, there is always one individual who perceives a solution and is willing to take command. Very often, that individual is crazy." --Dave Berry

sheepdog

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Engine failure due to pan gasket shift/bolt loss (e30 only)
« Reply #65 on: December 28, 2007, 12:58:38 PM »
Thread stickied since this is important and common.
"When trouble arises and things look bad, there is always one individual who perceives a solution and is willing to take command. Very often, that individual is crazy." --Dave Berry

pbgd3skier

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Engine failure due to pan gasket shift/bolt loss (e30 only)
« Reply #66 on: January 11, 2008, 04:19:58 PM »
Interesting issue here.

Now since I do not remember using locktite on those during my engine build up, I'm going to have to do it in my drive way or get the 55 gmc out of there.  

Brrr.
1991 BMW e30 318i
1980 BMW R80/7

318is93

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Zilla

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Engine failure due to pan gasket shift/bolt loss (e30 only)
« Reply #68 on: March 22, 2008, 07:20:03 PM »
hey everyone!!  I have 188k on my m42 decided to drop the oil pan today and see if there were any loose bolts ( thanks to this sick forum)  found 1 in the pan and the rest were finger tight.  I just wanted to thank u for giving a priceless piece of information to other m42 entusiats.  The internet is truly a great place... Most of the time!!  Just wanted to give my thx to those who lost and allowed for us to gain!!  -E
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Paul Strefling

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Engine failure due to pan gasket shift/bolt loss (e30 only)
« Reply #69 on: March 26, 2008, 04:47:48 AM »
Three bolts in the pan here. All but two of the lower upper pan bolts were lose. The scavenge bolts were also loose.

RED IS 91

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Engine failure due to pan gasket shift/bolt loss (e30 only)
« Reply #70 on: April 05, 2008, 09:58:57 AM »
After reading the HORROR STORIES I decided to pull my lower oil pan this spring during an oil change .With 200,000 miles I was expecting disaster but I had no bolts in the pan .I had two bolts that were finger tight and the others were still factory tight (89 inch pounds). I pulled the two loose ones and used permatex blue upon re installation.
BUT ......................  I did find some chain roller pieces ( see pics ) so it looks like a timing chain job in the future . I'm sure it must be the original chain .

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Asserti

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Engine failure due to pan gasket shift/bolt loss (e30 only)
« Reply #71 on: April 10, 2008, 03:08:22 PM »
wow, don't wait too long with that timing chain job.

My previous engine had 139k miles on it. No lose bolts in the oilpan, it was one of the first engines, November '89 built.

But! there were a lot of pieces from the timing components in the oilpan, the chain slipped a tooth and all of my intake valves were bent...
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nc_bboy

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Engine failure due to pan gasket shift/bolt loss (e30 only)
« Reply #72 on: April 10, 2008, 05:32:52 PM »
Yeah just like Asserti said  make sure you do that timing chain job, because I remember when my dad was driving his E36 318is it just suddenly shut off.  It was weird because he said he didn't hear anything luckly he was pulling on our street right when it just died.  He didn't know at the time what exactly happened but when they took the engine out and opened it up they found out that the timing chain slipped.  Intake valves were bent and it was just a massacre lol.  Anyways I have the 318is now but I wanted to see does this also apply to the E36 M42's? I just want to make sure because if it does I wanna get this done before I finally start her up after a long years wait.

e30Andym42

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Engine failure due to pan gasket shift/bolt loss (e30 only)
« Reply #73 on: April 10, 2008, 06:53:39 PM »
scarrrryyyyy, too bad i didn't see this weeks ago, when i did the oil change.  mine has 99,600 miles on it and i've put about maybe 30 miles on the oil change....i hope this job can hold off until i drive it 3,000 miles so i dnt have to waste my new oil.  but theres no use in hiding it, this topic has scared the $h1t out of me :eek:
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sheepdog

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Engine failure due to pan gasket shift/bolt loss (e30 only)
« Reply #74 on: April 11, 2008, 08:41:21 PM »
Quote from: e30Andym42;46715
scarrrryyyyy, too bad i didn't see this weeks ago, when i did the oil change.  mine has 99,600 miles on it and i've put about maybe 30 miles on the oil change....i hope this job can hold off until i drive it 3,000 miles so i dnt have to waste my new oil.  but theres no use in hiding it, this topic has scared the $h1t out of me :eek:


If your engine is quiet, then you will likely be okay, if it is noisy, I would open it up.
"When trouble arises and things look bad, there is always one individual who perceives a solution and is willing to take command. Very often, that individual is crazy." --Dave Berry