Poll

What color should I paint this thing? Non-Oem not really being considered....

Original brillantrot red
15 (53.6%)
Diamantschwarz Metallic (black)
5 (17.9%)
Alpinweiss II (white)
1 (3.6%)
Lazurblau Metallic (blue)
4 (14.3%)
Sterlingsilber Metallic (silver)
3 (10.7%)

Total Members Voted: 23

Voting closed: August 13, 2015, 04:43:44 PM

Author Topic: shifter prob  (Read 126642 times)

Darky

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Re: 1991 318iS resto
« Reply #90 on: July 28, 2014, 03:10:15 AM »
Nice work Norm :D

Look at it this way, you'll know how to wield after this!

normboudreault

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Re: 1991 318iS resto
« Reply #91 on: July 28, 2014, 06:19:47 AM »
Where's the "eating popcorn/watching with interest" smiley? You're really going for broke with that rear panel, aren't you? Looks great though.

List your tools, if you don't mind - I have an E23 in the driveway that needs a lot of similar work done to it...I'll drop it off if you need some more practice.  ;)

Dave, thanks for the comments. Tools required are quite straightforward: grinder, plyers, flathead screwdriver...

Darky: well, let's see how this panel comes out first!

normboudreault

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Re: 1991 318iS resto
« Reply #92 on: July 28, 2014, 06:50:29 AM »
Cutting out the center section of the rear panel is the easy part...Once out of the way I had to concentrate on the
attachment points and here is where patience pays off...



I ground and pulled away the steel all along the bottom sill and it went pretty good. The scary part is grinding
along the bottom corners, I was cautious, not wanting to cut away too much. I kept checking my clearances against
my new panel..





The trickiest part of the whole operation are these two top corners. The metal is thin and surprisingly I discovered as
I went along that there was another layer of steel running underneath the outer edge.. You have to be really careful
working these pieces...



If you look at your new rear panel you will know where the steel is you need to remove...



Here is a rear shot with all the steel of the original rear panel removed...



Now that I'd done all that work I realized that there was absolutely no way the new panel would fit
with these two pieces in place.  :o So  I had 2 options:
1) Try to remove these corner pieces with the grinder (near impossible!)
2) Cut them out causing as little damage as possible...

That's what I chose to do...





Test fitting of the new piece up next!!  ;)

deansweet

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Re: 1991 318iS resto
« Reply #93 on: July 28, 2014, 11:17:20 AM »
Okay, the 2x4 fixture is pure genius?!

Dean

normboudreault

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Re: 1991 318iS resto
« Reply #94 on: July 28, 2014, 01:53:27 PM »
Okay, the 2x4 fixture is pure genius?!

Dean

I thought I was just being cheap... hehe...

 ;D

thebrelon

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Re: 1991 318iS resto
« Reply #95 on: July 28, 2014, 02:46:42 PM »
did anybody ever told you you're crazy???? no! surprising!!!!  :o ;D ;)

this is amazing job! congrats and keep on!  ;D
Vince
'91 318is 230000km stock

normboudreault

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Re: 1991 318iS resto
« Reply #96 on: July 28, 2014, 04:39:34 PM »
did anybody ever told you you're crazy???? no! surprising!!!!  :o ;D ;)

this is amazing job! congrats and keep on!  ;D

My wife does actually....daily...  :-X

doitover

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Re: 1991 318iS resto
« Reply #97 on: August 14, 2014, 12:25:09 PM »
I just came across this, very entertaining. Being at work I haven't had time to read through it all. Early on though, I saw you comment about deleting the ABS. If it is  working, I'd keep it. It is the most transparent ABS I've had on a car and I know mine probably saved my car on a bridge with a slight (but not slight enough) glaze of ice a couple of years back.

If it is bad it might be another story but with all you spent so far.....

normboudreault

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Re: 1991 318iS resto
« Reply #98 on: August 14, 2014, 01:17:59 PM »
Well too late.. I've already cut it out... It won't see any ice, as it will be just a summer car but I figured early on in the resto not dealing with the ABS would be easier than trying to replumb it all... We shall see...

normboudreault

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Re: 1991 318iS resto
« Reply #99 on: August 14, 2014, 02:01:07 PM »
Been working my *ss off, at work unfortunately and not in the garage but things are advancing...

With all the stripping and grinding away of the old metal it was time to start some test fittings of the rear..

First up was cutting out the top edges which I'd done previously but forgot to post..



With those out it was now possible to fit the rear panel...







Overall not bad but I had to widen the lower part of the rear wings...

Grind...grind..cut..swear...  :P

Looking better...





Also cut out a rust hole in the battery compartment..
before

after..


Now for more serious test fitting I figured I would put on the "new" trunk lid and eyeball it all..





Getting ready to weld....  ;)
« Last Edit: August 14, 2014, 02:05:57 PM by normboudreault »

Nick_318is

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Re: 1991 318iS resto
« Reply #100 on: August 15, 2014, 08:56:45 AM »
This rocks, you make me want to turn mine into a project one day and make it perfect.

normboudreault

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Re: 1991 318iS resto
« Reply #101 on: August 18, 2014, 07:20:31 AM »
Thanks Nick, I was inspired the same way...  ;)



With the old rear end removed and the rest cleaned up as best I could it was time to get the new rear end in...



Now the super astute among you will notice this isn't quite a 318iS rear end (double cutaway for the exhaust). I did order a 318iS rear end but got this, which happily enough works better as I will be putting in  some form of double tipped exhaust.

So I started by putting it in place (with the rear lights and trunk closed) to make sure it was all properly lined up then traced a line along the frame of the car onto the rear panel. My idea was to be able to then drill holes through which I would weld the rear panel in. If you look closely at the rear panel again you can see all the holes I drilled out...



I also sanded away all the areas that were gonna be welded on the rear panel to ensure a clean weld. Here you can see the cutout for the tow hook which, if you'll remember from a million years ago when I started I said I would delete...Well here it is ready to be deleted...



The battery tray area was pretty rusted and required me to rebuild some of the corners so that I could weld the panel in...



I also welded in a patch for that nasty hole in the battery compartment..





Next up..the panel...

Darky

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Re: 1991 318iS resto
« Reply #102 on: August 18, 2014, 09:48:00 AM »
Great work, as always!

normboudreault

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Re: 1991 318iS resto
« Reply #103 on: August 19, 2014, 07:11:29 AM »
Thanks Darky!

With everything ready I had no choice but to start welding!

Rear panel in with lights installed for final adjustments and a couple of bolts thru the bumper bolt holes
to hold the panel in place and I started to tack..



tack tack..


tackety tack..


tack tack..


inner tack tack...


Stopped to assess..


Looks good...


Penetration is looking good too...


Tow hook deleted!!  :P


Now the hard part... came out ok I guess...


And finally, welding those corners back in...




Done! Voila!!


I wasted no time and ground down all my welds and painted on a coat of POR-15.

You know...


normboudreault

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Re: 1991 318iS resto
« Reply #104 on: August 29, 2014, 05:57:06 PM »
Next up... ;D



To remove the Mtech 1 steering wheel just pop off center cap, loosen nut..



There is a collar behind the nut...don't lose it...



Next step is to get the board out...
Board out...


Left side clips...


Right side clips..


Disconnected..


This guy is next but I ran into "difficulties"...


The right side bolt holding the unit in place won't come out because it pushes up against the electrical unit as seen once out...
Patience is a virtue getting this bastard out...



I didnt need to remove the center console as I already had LAST YEAR... So off to the right side and the glove box..

later...