When you say thatthe lower timing cae forms the front part of the oil pump itself, what do you mean? I've never dissassembled the lower timing case, but thought that the casing was simply a casing and the rotors, spring, valve etc were the important bits. Should I change it? I'm not too keen to have to get in there again, I'm pretty keen to resolve this in one hit but its a lot of money for a new casing.
As for engine dissassembly, I've had m4xs apart quite a few times dude, crank bolt etc is no problem. I don't have a radiator shroud, electric fan for me! Also my engine is new, so all timing chain parts etc are 6 months and around 10,000 miles old, I will only change what is essential to change (profile gasket, head bolts, both sump gaskets). Only thing that I'm not sure of is whether I can simply undo the engine mounts, hoist the engine up using block and tackle and give myself enough clearance to remove the upper sump and fit an oil deflector etc.
iirc the engine can be lifted a fair bit with the exhaust and box still fitted. if not, might be a bit tricky.
The reasons for being so concerned are pretty simple. My engine and car in general is worth a lot of money, and I want it to run properly after all I've put into it. This year I'm likely to do a load of miles, and do some european driving and probably a ring trip as well as some track time; it must be on top form. I also have a new wilder profile inlet cam to go in and I don't want to score it with insufficient oil supply etc. Also the noise is bloody annoying, and with the amount of mileage I do I simply can't put up with this noise. I didn't do the oil pump when changing engine because I'm an idiot; I decided that it was working fine and knew my oil pressure was fine last time I had it tested, so left it alone. In hindsight, that wasn't wise, especially as I had had a cam whirr fom the inlet side of the head since I'd owned the car. For the same reasons I won't put solid lifters in (unless I absolutely have to); I want to get to the bottom of the problem and fix it properly, not work around it. good find though!
Cheers for the suggestions and advice
Tim