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« on: March 18, 2014, 12:31:58 PM »
Thanks. This is the long form I submitted on bimmerforums.com in the E30 section. I'm not planning to do any more cross-site posting besides here and there.
1991 BMW 318i, 231,000 miles, original DME, fuel injectors, cat, coil packs and spark plug wires. Head gasket replaced at 50,000 mile point in 2000.
My perfect test streak ended today (2794 idle HC, 220 ppm max allowable, 23 miles of driving prior to test). Rough idle with lagging low speed performance. Runs smoothly at highway speeds of 60-80 mph. What I replaced and tested so far in the last 3.5 years:
September 2010 – changed oxygen sensor (188,000)
June 2011 – completed a full vacuum and coolant hose/pipe swap. Did not do the “mess under the intake” hose delete mod. Other than new o-rings, left the fuel injectors alone. Replaced both intake manifold gaskets and degunked the lower intake runners and combustion ports.
June 2012 -- replaced the alternator’s voltage regulator and brush assembly.
July 2012 -- replaced the blue DME coolant sensor and washer.
December 2012 -- new throttle position switch and throttle body gasket
January 2013 -- refurbished AFM, new air and fuel filters
February 2013 – replaced failed fuel pump with one from another forum member’s part out
August 2013 – new ICV
October 2013 – new engine ground cable
January 2014 – latest oil and filter change (Mobil 1 15W-50)
March 8, 2014 – sudden onset of rough idle problems.
March 9, 2014 - changed the fuel and air filter a bit over the 231,000 mile mark, added Techron fuel injector cleaner
March 16, 2014. Since I had some oil leak through into the #1 spark plug tube of the 91, replaced the spark plugs with the recommended NGKs, valve cover gasket and four profile gaskets over the top of the spark plug tubes at 231,156 miles. Checked battery voltage (14.15V with car idling, 12.6V after shutting down engine)
March 17, 2014 – failed emissions test. Measured spark plug wire resistance (in KOhms 5.9, 5.7, 6.0, 5.8 from wire 1 to 4 respectively). Stomp test only shows no faults (1444), no CEL light during any of this recent trouble. No visible smoke.
Have refurbished fuel injectors on order, have a spare coil pack and DME available to swap. Thanks again for listening and any help provided.