Poll

What color should I paint this thing? Non-Oem not really being considered....

Original brillantrot red
15 (53.6%)
Diamantschwarz Metallic (black)
5 (17.9%)
Alpinweiss II (white)
1 (3.6%)
Lazurblau Metallic (blue)
4 (14.3%)
Sterlingsilber Metallic (silver)
3 (10.7%)

Total Members Voted: 23

Voting closed: August 13, 2015, 04:43:44 PM

Author Topic: shifter prob  (Read 126279 times)

normboudreault

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Re: 1991 318iS resto
« Reply #225 on: January 09, 2015, 05:32:40 PM »
Thanks -Im happy you've enjoyed the thread. One word of advice - if you've never welded before leave the rear to a professional. Welding autobody sheetmetal is very very tricky and like all things in life, practice makes perfect. Tackling that level of welding is like saying you're gonna play Stevie Ray Vaughn's "Little Wing" first time you pick up a guitar. Trust me - it aint gonna happen!! I know, Ive been trying to play that song for 20 years now...  :o

Having said that you can do all the prep work yourself, like Ive shown you how. Just take your time and be careful with the grinder. I had to do a little trip to the hospital because Id nicked my finger right on the knuckle. Blood everywhere. Pretty dramatic but Ive done that sooo many times now it aint funny anymore... :-[

Post pics of your efforts here if you decide to do it...  8)


« Last Edit: January 11, 2015, 05:04:20 PM by normboudreault »

normboudreault

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Re: 1991 318iS resto
« Reply #226 on: January 21, 2015, 06:16:13 PM »
Very busy day... A bit warmer than its been of late, up to -13C today...   :o

Good news was my orders I had placed a couple of weeks ago all arrived at the US border so I zipped down there and came home with all this stuff...



 ;D ;D ;D





Over a 75 things in this box alone...




and this sanding kit for the bodywork...



Now all this stuff brings me to about 90% of purchases complete. A few odds and ends and any engine related
stuff that will come up when the rebuild starts and that's it...   ;)

normboudreault

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Re: 1991 318iS resto
« Reply #227 on: January 21, 2015, 06:17:22 PM »
I also picked up my differential that was out for a rebuild. Turns out only the bearings needed changing (which I had requested).
Everything else was like new...

So here she is...



Oh wait, that was before....  ;D ;D

Here she is now...






New speed sensor I got today and mounting hardware...sprayed to match...






Im thinking that diff will look better on the living room coffee table than hidden away under the car!!

normboudreault

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Re: 1991 318iS resto
« Reply #228 on: January 21, 2015, 06:18:16 PM »
In that box of goodies were 2 new engine bushings...



So off with the old ones...



And on with the new...


Nice..

normboudreault

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Re: 1991 318iS resto
« Reply #229 on: January 21, 2015, 06:19:37 PM »
A couple of weeks ago I also decided to refurb the brake booster...


Sanded her down a bit...and sprayed her...


Wasn't happy with the results (which I didn't take a picture of)
So I resanded, primered, reprayed and..it came out... crap!! Cracks in the paint everywhere...  :-[

So in desperation I ground all the primer and paint off and tried again...


Voila...


Im going to put it on the coffee table beside the diff...   ;D

keflaman

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Re: 1991 318iS resto
« Reply #230 on: January 22, 2015, 05:17:52 AM »
New speed sensor I got today and mounting hardware...sprayed to match...


I worked up the gumption to start a few small metal repairs to my car this past weekend. Every time I got to a hard spot I'd ask myself, "How would Norm do this?"

I have never seen that dome shaped bracket before, but I looked at BMW.fans and sure enough it's listed. I didn't know they even existed.

normboudreault

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Re: 1991 318iS resto
« Reply #231 on: January 22, 2015, 04:58:29 PM »
You give me much too much credit amigo!!! Besides, if you did it my way, you probably had to restart at least once, probably twice!! But good for you on getting some work done.. I am busy these days..trying to get everything I possibly can for spring..

Im starting to think Ive taken on a hell of a project here....  ;D

deansweet

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Re: 1991 318iS resto
« Reply #232 on: January 22, 2015, 07:42:24 PM »
Good Lord...
Building a brand new E30 piece by piece!?!

I'd be afraid to drive the car after all this work/monies spent! :)

normboudreault

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Re: 1991 318iS resto
« Reply #233 on: January 23, 2015, 08:14:58 AM »
Good Lord...
Building a brand new E30 piece by piece!?!

I'd be afraid to drive the car after all this work/monies spent! :)

It will have roughly cost about a brand-new Honda Civic!! So, looking at it that way: I will drive the hell out of it*!!!


*Pursuant to the following conditions:
  Spring or fall days, 20-25C relative humidity not above 70%, no chance of rain, summer days same restrictions...

 :P  ;D

normboudreault

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Re: 1991 318iS resto
« Reply #234 on: January 23, 2015, 01:38:51 PM »
Today I tackled something Id been nervous about since beginning this crazy project: Shadowline trim removal.

I'll do my best to explain as I go so others can be less fearful when their turn comes...  ;)

Step 1. Ensure you have an e30 to work with. If not,the whole process tends to become quite a bit more difficult...



Now a few of you may notice the doors are not on my car. I will be tackling the removal of all the door sh*t once I start sanding the car.
I just have too many of these to deal with:






First things first: You'll need:

1) FLathead screwdriver, bigger is better.. ahem...
2) Philips screwdriver ( + )...
2) 8mm deep socket
3) a couple of scrappers, thicker is better... ahem again...


Get in your car and remove this coat hanger.

It requires the (+) screwdriver. With the screw out, use a smaller flathead screwdriver to wedge it out of its hole. Start at the bottom then work up the sides. It IS tight but it will come out... Be patient!

Once all the cursing is done and its out:


Next, get a box and a baggie... put stuff in it as you go...


Inside the car, remove the cover on the seat belt pivot to reveal the 17mm bolt. This is on the same pillar which you removed the coat hanger. (Sorry no pic - mine was removed loooong ago... :P) Loosen and remove the 17mm bolt.
Next, remove the small quarter sized plug on the same pillar using a flathead screwdriver...



With the plug off, inside the hole you will see a 8mm nut. If you look inside the coat hanger hole you will see the same 8mm nut.
At this point you can loosen and remove them both being careful not to drop them.

Use this...


With these nuts out the only thing holding the window is the inner rubber gasket. Don't worry, that window isn't going anywhere yet... ;D

Next is to remove the upper trim. Grab a flathead screwdriver and hammer and gently tap on the clip to make it slide over towards the front of the car..



Until it looks like this..



Now, find your happy place and relax because the next part requires patience...

Starting at the door gently pry (with a screwdriver or scrapper) the trim off its track. Do this very slowly and try not to lift it too much, you dont want to bend it...



Once you have a bit off use a thick scrapper and very gently pry UPWARDS to lift the trim of its track.. Do this a few 1/8 inch at a time and keep moving towards the back of the car...



Eventually it will all be off and you may find as you get nearer the end it comes off fairly easily...



With that out of the way next up is to removed the remaining trim. This is attached to the painted part...They remove as one..



The best way is to use a long flathead screwdriver and using a cloth or something to protect the paint (not like in the pic!) gently pry the bottom out first...



It wont come out all the way but move up the side and every 5inches or so pry gently... There are clips there that may break. I broke 1 per side... In case you do break some the part number for these clips is: 51 13 1 870 459 (there are 6 total).





Now if you want to remove the black trim from the painted part, remove the insulation and remove the clips holding it in place. You may have to drill them out... However you do it, you will break them. The part number for these clips is: 51 13 1 884 467. You'll need a bunch...



Now the fun part. This was a complete B*TCH to do. Until I figured it out...

Remember only the inner seal is holding the window in place. I'll save you a couple of hours of anger and desperation and show you how to remove it:

Start by prying a scrapper under the seal like so:


Then using another scrapper do the same thing.



What you now want to do is use a flathead screwdriver and push the lip of the seal over and inside the metal lip it sits on.  Basically between the metal lip and the window..

You will only need to do this on the bottom portion of the window. Just go slow, wedging the rubber over and off the lip between the lip and the window...

With the bottom portion done and the forward corner of the seal as well (near the door) gently push on the window and it will cause the seal to pop off the edge as you push...







The first side took me  a few hours to do. The second side took me 15 minutes. You guys are all smarter than me so if you tackle this it will all be easy...

Now, with this part done, I guess she is pretty much ready for sanding...  ::)


keflaman

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Re: 1991 318iS resto
« Reply #235 on: January 23, 2015, 02:32:33 PM »
Today I tackled something Id been nervous about since beginning this crazy project: Shadowline trim removal.


Starting at the door gently pry (with a screwdriver or scrapper) the trim off its track. Do this very slowly and try not to lift it too much, you dont want to bend it...



Once you have a bit off use a thick scrapper and very gently pry UPWARDS to lift the trim of its track.. Do this a few 1/8 inch at a time and keep moving towards the back of the car...




Great job, Norm! It's a task best approached with trepidation and always better to have out of the way. One method I used the last time I removed the rain gutter trim was to proceed as you described along the A pillar, but instead of continuing to pry the trim upwards, I pulled it forward. Of course, with the method I describe success depends on having a rust-free rain gutter so the clips don't hang-up as you pull.


normboudreault

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Re: 1991 318iS resto
« Reply #236 on: January 23, 2015, 07:20:28 PM »
Lucky you that it worked.. Mine wouldn't budge, I gave it a try but it was on there solid.. Hopefully it will go back on and stay put too...

normboudreault

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Re: 1991 318iS resto
« Reply #237 on: January 29, 2015, 01:37:46 PM »
Well, no rest for the stupid...so back to at it..

A little while before tackling the shadowline trim removal I
started working on the front suspension. I figure Id take them
apart, clean them up and put all the new bits on.. Easy right?
Hell no!

At the end of last summer, like a million years ago, I'd managed
to remove both front strut assemblies..



After setting them aside and fretting over removing the
springs and the hub for the last 5 months I finally decided
it was time to tackle the job.

So out with the impact gun to loosen the big collar nut...



And then with the puller to pull off the bearing.

Now, anyone who's reading this thread and is familiar with my "skills" (or lack thereof) will have no trouble believing that
I've never done this before. And everywhere Id read about removing e30 bearings it seemed getting the bearing cleanly
off was near impossible...



I put the gun on it and that bearing/hub popped off as easily
as a prom queen's panties on grad night...  ::)



I was stunned to say the least....

Feeling lucky I tried my hand at the second one..



And guess what?

Just as easy...

I was starting to wonder when things were going to get tougher.. I didnt have too wait long...

As you can see in this pic the PO had put on some adjustable springs...



Oh, look! Aluminium on steel!! How nice...   :o

I got the spring off easily enough. Compress the spring (could only do it on one side due to the shorter spring), use the gun
to loosen the top nut and that's pretty much it...

Problem was to get the aluminium sleeve off... That g*dd#mn thing would not budge..

So a little head scratching and I came up with this..



Is there no end to the usefulness of this rotiserrie??  ;D



Like so many things in life, its all about leverage my friends...



Sometimes however, leverage just isnt enough...How much torque do you think was required to do this??



That b*atch was not coming off...

normboudreault

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Re: 1991 318iS resto
« Reply #238 on: January 29, 2015, 01:40:30 PM »
Well I had pretty much given up on leverage. It works so good on on my kids but it wasn't doing anything for me with this aluminium sleeve.

So I got this bright idea... Get the dremel out and cut a couple of slots.. That should do it...



Oh it worked...



Unfortunately it worked a little too good...





Its amazing how you can go from feeling like a genius to a complete moron in seconds... There was NO way I was going to put that on my car... Aaarrggg....

So what to do?

One word:



4 days and 100 USD later...



You guys know Ive only bought new parts for the rebuild but these things retail for almost 600 USD. No point in spending that cash for something I was originally going to restore anyways...

So, reintroduce this guy...



Make some noise...





Then onto the operating table...



Apply zee spring Kompressors...



Remove top nut...



and take stuff apart...





Fumble for half and hour trying to remove zee d*mn spring kompressors..





Remove the OEM sleeve...



And done. The RH housing with the aluminium sleeve oddly was no problem to remove.   :)

normboudreault

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Re: 1991 318iS resto
« Reply #239 on: January 29, 2015, 01:43:28 PM »
Then it was outside where it was -10F to do some grinding...

Oh I looove grinding...  :-\



I had to keep going inside because my hands would get too numb.. Bad news with a grinder...

Once done, inside for a quick sanding and paint...





Also cleaned up the front axle support which was COVERED in grease and grime... Good times, good times...



And the front ARB...



Not sure but do you guys think I need new bushings??



And painted..



I think that pretty much does it for grinding and cleaning dirty parts.

Amen.


Next up... Let the sanding begin!!!