Chocolate BMW update...
The cluster is about 90% right. Coolant temp sensor is very sluggish. Never heats up. Might be a bad thermostat, have to replace that one of these days. Likely it'll be the old one from my M42 when I upgrade that this spring.
I tried a new type of epoxy on the radiator...high-temp SEM patch panel adhesive. A buddy had a half-tube that was about to expire and a really nice dispenser. Unfortunately the mixer tube was full of epoxy, so I cut it off & mixed it manually. I used a high-temp nylon vac fitting to replace the broken rad overflow tube. It's just a temporary repair, but works well so far. I also epoxied a broken retaining ring on my engine lift (don't worry, it's non-structural)...this is serious stuff!
Also found that the brake lights weren't working right. As soon as I turned on the key, the brake lights came on. I figured it was the brake switch, but it tested perfectly, continuity until the button is pressed, then it breaks the circuit open. :confused:
It ended up being the brake booster rod needing some adjustment. Did yo know you can adjust your brake pedal height? Well, you can! I'd swapped the pedal cluster when I replaced the old slushbox, turns out the brake pedal sits slightly differently. No problem...here's my technique...loosen the jam nut on the booster rod, pull the brake pin, spin the clevis until it's right, then put the pin back & re-tighten the jam nut.
Now mostly everything works, only safety issue is that she needs a good brake bleeding, maybe new rear pads. A few light bulbs need replaced, have to hunt down a wandering idle, and she badly needs some tires. A rear muffler section will have that car sorted out & ready to roll.
Once I get this nice comfy 325i running perfectly, I'll be free to strip my M42...goodbye A/C, P/S, insulation...see if I can put her on a diet.