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« on: July 10, 2013, 03:34:29 PM »
Hey guys I'm wondering if anyone can help me with my most recent no-start issue. I recently replaced the cylinder head on my m42 because it was badly cracked on both the exhaust and intake sides. I didn't use the special cam removal tool do move the cams over to the new head, but I arranged them in the same direction as they were in the old head at TDC. The problem is, I removed the timing chain from the gears so when I put the chain back on its possible that the links aren't on the exact gear they were on before I removed them. Also, I may have broken the timing chain tensioner (its the original m42 one) by trying to compress it in a vise. when I put it back together after disassembly, I put oil in it (which I now know I shouldn't have done) and when compressing it I heard a large BANG like a gunshot. After I put everything back in my car, including the tensioner, I started it up and heard a loud rattling sound. I assumed it was the broken tensioner and got a replacement m44 tensioner, but after I put it in uncompressed (the easy way, apparently), the rattling persisted and the car would barely idle without stalling. I then revved the engine to 3000 rpm and the rattling went away, but the engine stalled immediately afterwards. Now when I try to start the engine it will not go above 500rpm at full throttle and it dies as soon as I let go of the gas. I removed the new m44 tensioner and noticed that it was still uncompressed. That's the full story as far as I can recall, and I'm not sure where to go from here so I hope one of you can give me some input. Any help is appreciated. I'll post a video of what the car sounds and looks like soon. Thanks guys!