...so I finally got around to the swap....just working my way back up and getting everything back in place....along those lines had a question about lining up the bolt holes for the rack to the subframe.
Here's my situation....I'm putting in the e36 rack....I've spent several nights now trying to get the rack lined up so that it fits properly and doesn't cause bind in the steering knuckle. To that end, I've been playing around with the bolt holes on the subframe that are closer to sway bar and the ones closer to the oil pan....additionally I've been trying just about every combination of washer shims both under and above the subframe bolts with no success.
My e30 rack was using the subrframe holes closer to the sway bar so I'm wanting to use those if I can.
In getting things lined up, I intentionally didn't put the lower 13mm head bolt into the lower part of the steering knuckle...this is allowing the spline coming out of the rack to move up and down in and out of the knuckle as I try both sets of holes...(well, that's what she said? Whoops? Did I say that?

) ...at any rate, my plan is once I determine which set to use I will then tighten down the 13mm bolt in the knuckle to secure everything in place.
From what I can tell, the knuckle bind is occurring when the spline coming out of the rack is pushed too far up into the knuckle. This is happening when I use the set of holes closer to the sway bar. When I use the holes closer to the oil pan...no binding...but it's not fitting right...for some reason I can only get one subframe bolt in and the other I'd really have to work at it or dremmel out a bigger hole or something that makes me feel like I'm trying to fit a square peg into a round hole which could be disasterous down the road.
I have done some research on the swap and did find some comments about that big compression nut inside the cabin and that it helps to shorten the steering column to relieve binding. I have tried numerous times on several occassions and just cannot get that damn nut to budge...my only thought if I have to loosen this nut is to take the whole steering shaft out and take it into a mechanic to loosen....if possible, would like to avoid that.
At any rate, it's been several hours of fiddling now with frustration so I thought I'd throw a couple questions out there about it.
Just curious...is everyone using the set of holes closer to the oil pan or the sway bar?
Also, any tricks on how to loosen that damn compression nut (I thought I read somewhere that it was "reverse threaded" so I've tried going both ways but it's just not going anywhere.
Lastly, there is a 13mm head bolt on the upper end of the steering knuckle...if I take that out, can the steering knuckle be moved up closer to the firewall? I thought that may be another way to shorten the steering shaft in lieu of the compression nut issue.
Thanks so much for any insight you can provide.
Jay