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DISCUSSION => General Topics => Topic started by: hoevesruperd on May 22, 2008, 07:03:11 AM

Title: what makes an engine more fuel efficient?
Post by: hoevesruperd on May 22, 2008, 07:03:11 AM
we often talk about mods for more performance
but with the prices of gas going up, i was wondering what it takes to make a better M42.. more fuel efficient and still powerful.

what makes today's engines so fuel efficient compared to older engines? is it just better tuning? more power = more air + more gas + bigger combustion chamber. is there another way to power/fuel efficiency?

the best mod i have found yet for a better fuel efficiency was to remove weight and drive slowly.

i would like it if everyone could throw in some ideas on how to build a well balanced M42 (fuel efficency / power)
Title: what makes an engine more fuel efficient?
Post by: Boyracer on May 22, 2008, 07:48:50 AM
Do as BMW does... Change all pumps to electric ones that only run when needed and cover bottom of the car and especially engine bay and fill all unneccessary hoels in front of the car.

Also, narrow tires and especially lightweight wheels help.
Title: what makes an engine more fuel efficient?
Post by: futron.sim on May 22, 2008, 10:05:14 AM
One important thing that could improve the engine efficiency is thru better spark plugs, coils and cables. The more powerful the spark produced, the better the combustion and hence more power. Since you get more powerful, you can be lighter on your right foot.
Title: what makes an engine more fuel efficient?
Post by: tjts1 on May 22, 2008, 10:16:16 AM
I think it has more to do with aerodynamics than the engine. Our cars have a CD of .36 vs .25-.32 for most modern car. Even the E36 had a CD .29.

But there are a lot you can do to improve your fuel economy.
Manual steering
3.64 or 3.44  small case differential
electric cooling fan
EV6 ford 4 hole ford injectors
cold air intake to run 87  octane without ping
75w90 synthetic gear oil
synth ATF in the transmission
0w30 (winter) or 5w40 (summer) engine oil
Learn efficient driving techniques like pulse and glide
Change your brake pads if they are worn down. The brakes will drag more when the brake piston is near fully extended.

One technology that makes modern engine more efficient is variable valve timing for low end torque in combination with very tall gearing.
Title: what makes an engine more fuel efficient?
Post by: EN318isPDX on May 22, 2008, 12:02:35 PM
I say full tune up and new fuel system really made my car a gas saver
Title: what makes an engine more fuel efficient?
Post by: ClodKing on May 22, 2008, 02:09:47 PM
If you really want to notice some fuel savings, switch from an 89' suburban to 318. The difference is amazing! hahaha.

Anyways, I read somewhere on here that installing a wide band O2 sesnor improves your gas mileage.
Title: what makes an engine more fuel efficient?
Post by: vonkamp on May 22, 2008, 04:13:37 PM
Some great tips here but enjoy your great mileage you are already getting. Just think, people are running out to buy Prius's, spending 26k with $400 monthly payments for the next 5 years to get 15 more mpg than we are getting. I have less than 4k into my car and I'm not lugging a thousand pounds worth of batteries giving me a 26 second 0-60. :D

One other tip, keep a good slick coat of wax on the car. It helps...
Title: what makes an engine more fuel efficient?
Post by: mkodama on May 22, 2008, 06:08:34 PM
The big difference is just the design and technology of the engine.

A big difference is the improvements in engine control technology.  Computers these days in cars can run the most advanced spark timing the gas allows can thanks to knock sensors which makes for the most power and complete burning of fuel.  Fuel metering is also better controlled with modern ECU's, so that when you are simply scooting along in traffic, or cruising on the highway, the engine uses the bare minimum amount of fuel.

Other technologies like sequential fuel injection along with coil on plug ignition makes for very controlled engine conditions.

Then there are other things not so directly related to the engine, like electric power steering, electric engine fans, lighting systems that draw less current (HID's and LED's) and variable output air conditioners.
Title: what makes an engine more fuel efficient?
Post by: hoevesruperd on May 22, 2008, 09:03:35 PM
its good to hear all these answers. the reason why i'm asking all this is cause i'm about to rebuild my e30. my M42 will need a rebuild. needs new timing gears. i'm also low on compression. for sure i'm tempted to build stronger more powerful M42, maybe a stroker but i didnt want it to drink gas like i drink beer... :p    
after all accessories are electric and i removed all the extra weight possible, will the solution for a happy reving economical engine be in its fuel/ignition management? since i'm rebuilding the engine anyways, is there some internal mods i should do? i would imagine lighter internals would mean more efficiency... anything else?

thanks for all the input! this is such a great forum!

the rebuild will start as soon as i get my hands on the volvo v70 as a DD. i'll keep a thread alive
Title: what makes an engine more fuel efficient?
Post by: twinpop171 on May 23, 2008, 06:03:13 AM
Quote from: vonkamp;49903
Some great tips here but enjoy your great mileage you are already getting. Just think, people are running out to buy Prius's, spending 26k with $400 monthly payments for the next 5 years to get 15 more mpg than we are getting. I have less than 4k into my car and I'm not lugging a thousand pounds worth of batteries giving me a 26 second 0-60. :D

One other tip, keep a good slick coat of wax on the car. It helps...


+1 :D

Keep engine well tuned.  I replaced all vacuum hoses, filters, plug wires, plugs, installed BavAuto HP coils, JC chip, Red Line oil in trans and diff.

If you think about it, you are better off spending this money for a well tuned car and one that is enjoyable to drive or put the money in the tank more often for decreased performance.

With a light right foot I get 33-38 mpg on highway and 25-28 mpg local running 93 octane.

People bash the dual mass flywheel on these cars but I really believe that it helps mpg cruising at low speeds in traffic.  The combination of the BavAuto coils and the heavy ass flywheel keep the torque up and mpg guage down while cruising.

Just my 2 cents worth.:D
Dan.
Title: what makes an engine more fuel efficient?
Post by: twinpop171 on May 23, 2008, 06:10:28 AM
Quote from: hoevesruperd;49917
the rebuild will start as soon as i get my hands on the volvo v70 as a DD. i'll keep a thread alive


BTW Good luck with rebuild and keep us posted.
Dan.
Title: what makes an engine more fuel efficient?
Post by: futron.sim on May 23, 2008, 09:04:14 PM
Quote from: mkodama;49909
The big difference is just the design and technology of the engine.

A big difference is the improvements in engine control technology.  Computers these days in cars can run the most advanced spark timing the gas allows can thanks to knock sensors which makes for the most power and complete burning of fuel.  Fuel metering is also better controlled with modern ECU's, so that when you are simply scooting along in traffic, or cruising on the highway, the engine uses the bare minimum amount of fuel.

Other technologies like sequential fuel injection along with coil on plug ignition makes for very controlled engine conditions.

Then there are other things not so directly related to the engine, like electric power steering, electric engine fans, lighting systems that draw less current (HID's and LED's) and variable output air conditioners.


There is also one more important engine control and its VANOS. Variable valve timings technology have come a long way. There is also higher compression ratios and tighter manufacturing tolerances which all help to improve economy.
Title: what makes an engine more fuel efficient?
Post by: christophbmw on May 28, 2008, 05:56:20 PM
Quote from: tjts1;49886
I think it has more to do with aerodynamics than the engine. Our cars have a CD of .36 vs .25-.32 for most modern car. Even the E36 had a CD .29.

But there are a lot you can do to improve your fuel economy.
Manual steering
3.64 or 3.44  small case differential
electric cooling fan
EV6 ford 4 hole ford injectors
cold air intake to run 87  octane without ping
75w90 synthetic gear oil
synth ATF in the transmission
0w30 (winter) or 5w40 (summer) engine oil
Learn efficient driving techniques like pulse and glide
Change your brake pads if they are worn down. The brakes will drag more when the brake piston is near fully extended.

One technology that makes modern engine more efficient is variable valve timing for low end torque in combination with very tall gearing.

+1....except, your running 0W-30 in the winter :eek:, what effects does this have on the engine ?....ive never seen anybody run that stuff in the M42.

ps, i think you meant to say cone filter instead of "cold air" because the M42 already has a "cold air" intake from the factory :rolleyes:.
Title: what makes an engine more fuel efficient?
Post by: hoevesruperd on May 28, 2008, 08:24:03 PM
i've been adapting my driving style. it helped so much. and i tried the pulse and glide thing  just for fun. i didn't do it long enough to see a difference in fuel consumption.
for the efficient rebuild i think i will work on external parts rather than engine parts. i.e. make the car lighter, lower and well tuned.
Title: what makes an engine more fuel efficient?
Post by: colin86325 on May 28, 2008, 08:55:08 PM
Synthetic lubricants, as appropriate, in the gearbox and the diff.
Protects better, lower friction (better fuel economy), lasts longer. But costs more.

You can run higher pressure in your tires
Title: what makes an engine more fuel efficient?
Post by: christophbmw on May 28, 2008, 10:26:25 PM
Quote from: colin86325;50211
Synthetic lubricants, as appropriate, in the gearbox and the diff.
Protects better, lower friction (better fuel economy), lasts longer. But costs more.

You can run higher pressure in your tires


synthetic not recomended on the syncros of the getrag tranny, and its also not recomended in the engine.....dont know about the diff though, higher quality fluids are only good for like 1-2mpg at the very most.

High quality petrol (Cheveron, 76 and shell to name a few) drastically help. Mythbusters on disicovery saw a 3 mpg difference by using 76 versus a mom and pop fuel station.....if you do the math its worth the extra price the higher end gas stations charge :cool:.
Title: what makes an engine more fuel efficient?
Post by: tjts1 on May 29, 2008, 01:31:07 AM
Quote from: christophbmw;50196
+1....except, your running 0W-30 in the winter :eek:, what effects does this have on the engine ?....ive never seen anybody run that stuff in the M42.
M1 0w30 to be exact. If you look up the CST specs on BITOG, at 100c its just below the cusp between 30 and 40 weight but I prefer the 0w over 5w weight for cold morning start ups and I live in California... LOL.
http://www.bobistheoilguy.com/forums/ubbthreads.php?ubb=showflat&Number=1104890
http://www.infineum.com/information/api-viscosity-2004.html
Quote from: christophbmw;50196
ps, i think you meant to say cone filter instead of "cold air" because the M42 already has a "cold air" intake from the factory :rolleyes:.
I keep reading the same response on every E30 forum: "the car already has a cold air intake". I don't know where the myth got started but it couldn't be further from the truth. The E30/M42 repair manual clearly states that the stock intake operating temperature is 122-158f.
http://farm4.static.flickr.com/3104/2451663089_638bf16fe5_o.jpg
I tested and confirmed this by placing the outside temperature sensor inside lower airbox. The temp inside the airbox varied between 10f above ambient on the freeway to 40f above ambient in stop and go driving.
No, I didn't use a cone filter. Theres nothing wrong with the stock airbox. Just the intake to the airbox need to be changed.
http://www.m42club.com/forums/showthread.php?t=5561
Quote from: christophbmw;50220
synthetic not recomended on the syncros of the getrag tranny, and its also not recomended in the engine.....dont know about the diff though,
Not recommended by who? I would be interested to see a source for that information because I just filled my tranny redline MTL, redline 75w90 in the diff and Rotella 5w40 in the engine. I have never heard of synthetic oil somehow damaging a BMW engine or transmission.
Quote from: christophbmw;50196
higher quality fluids are only good for like 1-2mpg at the very most.
With a 14 gallon tank thats an extra 14-28 miles per fillup or 3-6% better fuel economy if you average 30mpg. At $4/gallon gas, synthetic fluids will pay for themselves many times over in the span of one oil change.
Quote from: christophbmw;50196
High quality petrol (Cheveron, 76 and shell to name a few) drastically help. Mythbusters on discovery saw a 3 mpg difference by using 76 versus a mom and pop fuel station.....if you do the math its worth the extra price the higher end gas stations charge :cool:.
I must've missed that episode.
Every gas station in my area be it Arco, Chevron, Shell or the local mom and pop get their gas out of the same truck coming from the same refinery in Richmond. Unless the gas was somehow contaminated with water, there is absolutely no difference from gas station to gas station in the same area. The additives and seasonal formulation of gasoline is dictated by the EPA under federal law. Any perceived difference between brand name additives already in the gasoline like "Techron" or shell "Drive Clean" is simply advertising hype. I've never seen any drastic fuel economy difference with one brand of gas over another.
http://www.epa.gov/otaq/fuels.htm

cheers
Justin
Title: what makes an engine more fuel efficient?
Post by: colin86325 on May 29, 2008, 08:08:17 AM
Quote from: christophbmw;50220
synthetic not recomended on the syncros of the getrag tranny, and its also not recomended in the engine.....dont know about the diff though, higher quality fluids are only good for like 1-2mpg at the very most.


Use the type of fluid indicated by the sticker on your tranny:  either oil or ATF.
Synthetic varieties of both types of fluids exist.
Title: what makes an engine more fuel efficient?
Post by: christophbmw on May 29, 2008, 11:11:10 PM
Quote from: tjts1;50228
M1 0w30 to be exact. If you look up the CST specs on BITOG, at 100c its just below the cusp between 30 and 40 weight but I prefer the 0w over 5w weight for cold morning start ups and I live in California... LOL.
http://www.bobistheoilguy.com/forums/ubbthreads.php?ubb=showflat&Number=1104890
http://www.infineum.com/information/api-viscosity-2004.html

I keep reading the same response on every E30 forum: "the car already has a cold air intake". I don't know where the myth got started but it couldn't be further from the truth. The E30/M42 repair manual clearly states that the stock intake operating temperature is 122-158f.
http://farm4.static.flickr.com/3104/2451663089_638bf16fe5_o.jpg
I tested and confirmed this by placing the outside temperature sensor inside lower airbox. The temp inside the airbox varied between 10f above ambient on the freeway to 40f above ambient in stop and go driving.
No, I didn't use a cone filter. Theres nothing wrong with the stock airbox. Just the intake to the airbox need to be changed.
http://www.m42club.com/forums/showthread.php?t=5561

Not recommended by who? I would be interested to see a source for that information because I just filled my tranny redline MTL, redline 75w90 in the diff and Rotella 5w40 in the engine. I have never heard of synthetic oil somehow damaging a BMW engine or transmission.

With a 14 gallon tank thats an extra 14-28 miles per fillup or 3-6% better fuel economy if you average 30mpg. At $4/gallon gas, synthetic fluids will pay for themselves many times over in the span of one oil change.

I must've missed that episode.
Every gas station in my area be it Arco, Chevron, Shell or the local mom and pop get their gas out of the same truck coming from the same refinery in Richmond. Unless the gas was somehow contaminated with water, there is absolutely no difference from gas station to gas station in the same area. The additives and seasonal formulation of gasoline is dictated by the EPA under federal law. Any perceived difference between brand name additives already in the gasoline like "Techron" or shell "Drive Clean" is simply advertising hype. I've never seen any drastic fuel economy difference with one brand of gas over another.
http://www.epa.gov/otaq/fuels.htm

cheers
Justin

im not saying sythetic fluids are bad because they are expensive, i use crude oil that is far more expensive than most sythetics (Swepco oil), its just that they are not recomended for certain things, the tranny being one of them, the way the syncros are set up the outer ring of the syncro will wear ALOT faster with the use of sythetic syncros.....if you dont believe you will when you have to pull your tranny for a rebuild (trust me ive seen it happen MANY times when enthusiast drivers of #21, and E30's put synthetic in their trannys'. But then again if you double-clutch and arent as hard on the syncros then your tranny may last, im just putting in my two cents from my personal experience.

Also have you ever worked at a gas station? All fuels are NOT the same, if they come from the same truck in your area then whoever is in charge of their gas station are crooks. Cheveron comes from a Chevron truck, 76 comes from 76 truck....or at least in my area.....not to mention the color is clearly a different shade from gas station to gas station. You should download the myth busters episode, it was filmed in your neck of the woods.....may be a real eye-opener.

As for everything else you seem right, i never knew the temp inside the airbox of our cars.....i geuss i cant call it a cold air intake anymore :(.
Title: what makes an engine more fuel efficient?
Post by: tjts1 on May 30, 2008, 12:17:22 AM
Well I guess I'll keep an eye on my transmission then but are you sure the failure happened because the fluid was synthetic and it wasn't simply the wrong kind of oil? Our transmissions specify ATF but I've seen people use all sorts of things like GL-5 gear oil or engine oil both synth and dino juice. Even my choice to use MTL is somewhat problematic but it shifts beautifully with it. It even lets me down shift from second to first at 10 mph without any resistance, something I couldn't do before.
Title: what makes an engine more fuel efficient?
Post by: christophbmw on May 30, 2008, 07:06:39 PM
Quote from: tjts1;50282
Well I guess I'll keep an eye on my transmission then but are you sure the failure happened because the fluid was synthetic and it wasn't simply the wrong kind of oil? Our transmissions specify ATF but I've seen people use all sorts of things like GL-5 gear oil or engine oil both synth and dino juice. Even my choice to use MTL is somewhat problematic but it shifts beautifully with it. It even lets me down shift from second to first at 10 mph without any resistance, something I couldn't do before.

im not excactly sure it was the fluid, but three out of the four tranny's ive seen with bad syncro's had MTL in them, could be coincidence since the syncro's do wear out at about 200K, but either way i will only put fluids in my car that the engineers over at Munich, Germany say to put in it. Why compromise, the tranny works fine with high quality ATF.
Title: what makes an engine more fuel efficient?
Post by: tjts1 on May 30, 2008, 07:46:50 PM
Well if I still own this car 40 k miles from now, I'll worry about it then. More likely than not, I'll probably be driving something completely differed by then.
Title: what makes an engine more fuel efficient?
Post by: PaulC on May 30, 2008, 09:02:21 PM
Regarding synchro wear with synthetic gear oil. AFAIK, it can be too slippery and the synchros won't engage (or grip) properly and will 'burn', resulting in toasted synchros. Also, some trannies have specific metals which don't react well with certain additives. Swepco has a good reputation in many circles. Another oil I've heard good things about is Lubrication Engineers.

Regarding Redline, I know of three transmission shops who will charge you extra to clean out your 'box if you've been running it. Supposedly, its due to high sulfur content which gunks up in hard to reach places. Redline claims its only the Shockproof formula which is 'specific' and that they resolved this issue years ago. I dunno.

I've used Redline in the past and it feels great, especially in winter. With a street car I now lean towards dino juice in the gearbox and diff, because of the potential work and cost involved with a rebuild. Thats just my opinion though. YMMV.
Title: what makes an engine more fuel efficient?
Post by: christophbmw on May 31, 2008, 02:10:50 PM
........double clutch.......my old tranny had shot syncro's so it was nessasary, now i swear by it to prolong tranny life.