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DISCUSSION => Swaps, Turbos, Buildups => Topic started by: Tim Maatman on June 24, 2007, 08:09:30 AM

Title: New M42 BIG turbo project
Post by: Tim Maatman on June 24, 2007, 08:09:30 AM
sow now i have a few pics from the start of the M42 turbo .....

you see on the first pic a overfiew from a room whit nice products hehe

2e pic : Van Kronenburg mannagement

3e pic : KMS lambda control

4e pic : Water/air temp. sensor , Map sensor

5e pic : KMS Dis Bobine

6e pic : 700CC 'edge products' injectors

7e pic : idle kit

8e pic : Bosch Fuel pump 230L/uur  , 5 bar

9e pic : 4 cyl wiring......
Title: New M42 BIG turbo project
Post by: Tim Maatman on June 24, 2007, 08:15:53 AM
1e pic : Garrett GT3076rle turbo , Tial 38mm wastegate ,Tial 50mm dumpvalve

2e pic : Intercooler 60x28x7 cm

3e pic : Tarox rear disc brakes

4e pic : Steel brake tube ? :confused: (don't know the name )

5e pic : Ferodo rear brake blokcs and Powerflex for the rear axle
Title: New M42 BIG turbo project
Post by: kowalski on June 24, 2007, 08:57:35 AM
holy. thats a nice looking parts pile you have there.
Title: New M42 BIG turbo project
Post by: Tim Maatman on June 24, 2007, 09:32:41 AM
Quote from: kowalski;28398
holy. thats a nice looking parts pile you have there.


Thanx .....

the pics from rods and pistons are comming .......:D
Title: New M42 BIG turbo project
Post by: nuvolarossa on June 24, 2007, 11:12:51 AM
Hi, great stuff!
How much boost you're planning? The exhaust manifold for the turbo will be custom made?
 
thanks
Title: New M42 BIG turbo project
Post by: Tim Maatman on June 24, 2007, 11:21:30 AM
Quote from: nuvolarossa;28404
Hi, great stuff!
How much boost you're planning? The exhaust manifold for the turbo will be custom made?
 
thanks



boost.......... between 1.5/2 bar :D

ofcorse inlet and exhaust manifold custum made..........

316 rvs 42.4x2 exhaust manifold
Title: New M42 BIG turbo project
Post by: nuvolarossa on June 24, 2007, 11:53:54 AM
Quote from: Tim Maatman;28406
ofcorse inlet manifold custum made..........
Have you some drawings, size, lenght of the runners, volume...? I should make one but before making it I'm searching all infos needed for make it good.:rolleyes:
Title: New M42 BIG turbo project
Post by: gearheadE30 on June 24, 2007, 12:27:47 PM
Wow, wish I had a pile of parts like that ;)
Title: New M42 BIG turbo project
Post by: Abrax on June 24, 2007, 03:12:23 PM
NNNNiiiiiiiceeeeee!!!!!

Very nice....

I'm looking forward to see it launched !!!

It should easily reach 300+ bhp's ...

How high do You plan to REV it?
Title: New M42 BIG turbo project
Post by: Tim Maatman on June 24, 2007, 05:22:47 PM
Quote from: Abrax;28430
NNNNiiiiiiiceeeeee!!!!!

Very nice....

I'm looking forward to see it launched !!!

It should easily reach 300+ bhp's ...

How high do You plan to REV it?


400+ !! minimum
Title: New M42 BIG turbo project
Post by: Tim Maatman on June 24, 2007, 05:45:17 PM
Quote from: nuvolarossa;28409
Have you some drawings, size, lenght of the runners, volume...? I should make one but before making it I'm searching all infos needed for make it good.:rolleyes:


not yet i'am busy whit that ........
Title: New M42 BIG turbo project
Post by: Tim Maatman on June 25, 2007, 11:19:41 AM
Today i have get some stuf back form the coater...

see the pics ...

now I can start whit bilding :D
Title: New M42 BIG turbo project
Post by: nuvolarossa on June 25, 2007, 01:09:57 PM
We want see if you can go over 300-350hp without destroy the engine in parts in a day!:D
When you'll start the engine build? I'm anxious;)
It' strange to see a touring with over 300hp:)
Are you planning to heavy-modify the head for high revving or you want to stay to 7000rpm max?
Title: New M42 BIG turbo project
Post by: Tim Maatman on June 25, 2007, 01:19:56 PM
Quote from: nuvolarossa;28483
We want see if you can go over 300-350hp
When you'll start the engine build? I'm anxious;)
It' strange to see a touring with over 300hp:)
Are you planning to heavy-modify the head for high revving or you want to stay to 7000rpm max?



gehe (without destroy the engine in parts in a day!:D )
normaly not :D whit H-profile rods and CP pistons...

and max rpm 7000 yes somting like that
Title: New M42 BIG turbo project
Post by: Tim Maatman on June 25, 2007, 01:32:00 PM
and the modi on the head :

Natrium filed valves...

Turbo camshaft...

i think....
Title: New M42 BIG turbo project
Post by: Abrax on June 25, 2007, 02:38:19 PM
what is You budget if I can ask You? I am thinking about the 400+ M42 next Year too...

What ECU will You use? I was planning to use VEMS...

About thinking... What about 9000rpm's? It's not that expencive when You plan to change valves too... Just throw away theese heavy oil-pressured lifts and put there light plate-adjustable ones or even AlfaRomeo type ones... And You will be free to rev a lot more...

BTW, with that big turbocharger it would be really tricky to drive that beast :) And this is what tigers like most!!!

GOOD LUCK!!!
Title: New M42 BIG turbo project
Post by: ose30 on June 25, 2007, 02:43:50 PM
Nice stuff !
Those KMS systems are just great. Here's KMS engine management system installed into a Finnish Porsche 951:
(http://i5.photobucket.com/albums/y170/olli951/amw951_3.jpg)

KMS "kit" for Porsche 951:
(http://i5.photobucket.com/albums/y170/olli951/amw-kms_kit1.jpg)
(http://i5.photobucket.com/albums/y170/olli951/amw3.jpg)

This system produced 400 hp from 2,5 L Porsche 951 engine. Turbo used was a Holset unit. Somehow i doubt you will not get 400hp from a 1,8liter engine...

If you get some serious hp figures you should also upgrade your brakecalipers.
I am using these units under my 3.0L Porsche 951:

(http://i5.photobucket.com/albums/y170/olli951/bigyellow1.jpg)
Title: New M42 BIG turbo project
Post by: RED IS 91 on June 25, 2007, 02:57:55 PM
THAT IS SICK........................................;)
You'll be buying a set of tires everyother week .....
Keep the photos coming as they are nice to see .
good luck
Title: New M42 BIG turbo project
Post by: Tim Maatman on June 25, 2007, 04:19:42 PM
Quote from: Abrax;28492
what is You budget if I can ask You? I am thinking about the 400+ M42 next Year too...

What ECU will You use? I was planning to use VEMS...

About thinking... What about 9000rpm's? It's not that expencive when You plan to change valves too... Just throw away theese heavy oil-pressured lifts and put there light plate-adjustable ones or even AlfaRomeo type ones... And You will be free to rev a lot more...

BTW, with that big turbocharger it would be really tricky to drive that beast :) And this is what tigers like most!!!

GOOD LUCK!!!


its now @12k euro's :mad: not only engine..more than that
Title: New M42 BIG turbo project
Post by: Tim Maatman on June 25, 2007, 04:23:30 PM
Quote from: Abrax;28492
what is You budget if I can ask You? I am thinking about the 400+ M42 next Year too...

What ECU will You use? I was planning to use VEMS...

About thinking... What about 9000rpm's? It's not that expencive when You plan to change valves too... Just throw away theese heavy oil-pressured lifts and put there light plate-adjustable ones or even AlfaRomeo type ones... And You will be free to rev a lot more...

BTW, with that big turbocharger it would be really tricky to drive that beast :) And this is what tigers like most!!!

GOOD LUCK!!!



yes i'am not started whit the head ....so i don't know what my planes ( i hope i write it ok :confused:) are...

and i like tigers :D

but the turbo charger is more flowed @precesion turbo's sow it wil be earlier comming in
Title: New M42 BIG turbo project
Post by: Tim Maatman on June 25, 2007, 04:26:47 PM
Quote from: ose30;28493
Nice stuff !
Those KMS systems are just great. Here's KMS engine management system installed into a Finnish Porsche 951:


yes look on his site there are a lot of movies :D whit KMS mannagement used

http://www.VanKronenburg.nl

http://www.vankronenburg.nl/PHP/page.php?page=films

ore search on youtube for movies " VanKronenburg"
Title: New M42 BIG turbo project
Post by: Abrax on June 25, 2007, 04:45:40 PM
This KMS looks promising.... I will take a closer look at the weekend. I'm jelous about theese porshe brake calipers...

I definately think, that You should upgrade Your front disks and calipers - take a look at  http://www.300mm.de . . .

I'm going to adapt bmw e38 calipers and fit them with A3 Audi rotors. They will be just 284mm big :( but I will keep my 15 inches rims - they are the only reasonable for our roads conditions...

My budget will be about 5000 euros - including painting/ welding/ tranny/ brake conversion and all things You can see in my member profile... I'm going low budget rather than all new parts - but the project has "just" begun...
:) So who knows how will it end... I can feel that it will raise as time goes by...
Title: New M42 BIG turbo project
Post by: Alibi on June 25, 2007, 05:28:48 PM
About the Brakes ... http://www.300mm.de ... there you can buy some realy good 312mm Brake kits for about under 1000Eu.
And about the excaust manifold .... I saw a good one in ebay.de ... http://stores.ebay.de/Racetech-Development_Turbokrummer_W0QQcolZ4QQdirZ1QQfsubZ8488355QQftidZ2QQtZkm (http://stores.ebay.de/Racetech-Development_Turbokrummer_W0QQcolZ4QQdirZ1QQfsubZ8488355QQftidZ2QQtZkm)
Title: New M42 BIG turbo project
Post by: jpod999 on June 25, 2007, 09:55:43 PM
Wow that's a lot of parts!  Very nice pile you got going there, can't wait to see the build and the outcome of this project.   Take lots of pictures while you do it alright?

They are called stainless steel braided brake lines.
Title: New M42 BIG turbo project
Post by: ose30 on June 26, 2007, 01:24:05 AM
I have these reserved for upcoming BMW project.

(http://i5.photobucket.com/albums/y170/olli951/bigrednew.jpg)

Or these a little bit smaller ones

(http://i5.photobucket.com/albums/y170/olli951/DSCN0757.jpg)

I just got these when i exchanged some Porsche parts, could also consider them. It's quite hard to make a descision ;)

(http://i5.photobucket.com/albums/y170/olli951/928GTS.jpg)
Title: New M42 BIG turbo project
Post by: Tim Maatman on June 26, 2007, 09:41:26 AM
Quote from: Abrax;28505
This KMS looks promising.... I will take a closer look at the weekend. I'm jelous about theese porshe brake calipers...

I definately think, that You should upgrade Your front disks and calipers - take a look at  http://www.300mm.de . . .

I'm going to adapt bmw e38 calipers and fit them with A3 Audi rotors. They will be just 284mm big :( but I will keep my 15 inches rims - they are the only reasonable for our roads conditions...

My budget will be about 5000 euros - including painting/ welding/ tranny/ brake conversion and all things You can see in my member profile... I'm going low budget rather than all new parts - but the project has "just" begun...
:) So who knows how will it end... I can feel that it will raise as time goes by...




i'am also thinking and looking about the 300mm.de brakes (308mm for my 16" ) whit Tarox discs and ferodo blocks
Title: New M42 BIG turbo project
Post by: ose30 on June 26, 2007, 11:14:17 AM
Used/New Porsche Brembos are available from German Ebay. Don't waste your money into some kit. All the parts are readily available, also caliper adapters can easily fabricated by a local machine shop. We have done it for several Porsches.
Title: New M42 BIG turbo project
Post by: Tim Maatman on June 26, 2007, 12:27:58 PM
Quote from: ose30;28557
Used/New Porsche Brembos are available from German Ebay. Don't waste your money into some kit. All the parts are readily available, also caliper adapters can easily fabricated by a local machine shop. We have done it for several Porsches.


ok its better and nice also :D also available for 16" ?
 (maximum 308 mm disc)
Title: New M42 BIG turbo project
Post by: Tim Maatman on June 27, 2007, 10:38:26 AM
ok a few new pics whit what i have done yesterday....
Title: New M42 BIG turbo project
Post by: Tim Maatman on June 27, 2007, 02:00:35 PM
today i have done a little ....
Title: New M42 BIG turbo project
Post by: bmwman91 on June 27, 2007, 04:08:13 PM
What sort of paint are you using?  Your wife must hate you.....
Title: New M42 BIG turbo project
Post by: ose30 on June 28, 2007, 12:47:32 AM
Looks like powder coated to me.

First quality job :)
Title: New M42 BIG turbo project
Post by: Tim Maatman on June 28, 2007, 09:11:18 AM
Quote from: ose30;28683
Looks like powder coated to me.

First quality job :)




yet it is :);)
Title: New M42 BIG turbo project
Post by: nuvolarossa on June 28, 2007, 10:10:52 AM
Quote from: Tim Maatman;28699
yet it is :);)
Great start!
Those powdercoated parts looks really good!
Hope you'll do the engine build soon:D
Title: New M42 BIG turbo project
Post by: Tim Maatman on June 28, 2007, 01:35:11 PM
Quote from: nuvolarossa;28701

Hope you'll do the engine build soon:D



me too ;)
Title: New M42 BIG turbo project
Post by: ose30 on June 28, 2007, 02:17:27 PM
I am in the middle of building a 3.0L turbo engine for my Porsche 951. I also plan to powdercoat some parts. I have already had some parts yellow passived in the way they were when car left factory. Most of these parts were dirty, dull and looked more greyish than nice golden/yellow they should look. I clean then first with citric acid from all the dirt and grease. After that i had them yellow passived.

(http://i5.photobucket.com/albums/y170/olli951/Bling1.jpg)
(http://i5.photobucket.com/albums/y170/olli951/Bling2.jpg)
(http://i5.photobucket.com/albums/y170/olli951/Bling3.jpg)

Some parts looked liked this:

(http://i5.photobucket.com/albums/y170/olli951/pelti.jpg)
Title: New M42 BIG turbo project
Post by: Abrax on June 28, 2007, 03:12:27 PM
WOWOWOWOWOW!!!! After spending some time at work, I've finally read Your posts... And I find that You are doing great with old owen!!!

GREAT WORK WITH THIS POWDERCOATING!!!!

I've spent some time in my local library and I've found domestic machines used to make Your parts covered with gold, Zn, Cu or any other metal that is normally used to cover metal pieces :-)

So guys, I've got idea of home made sandblaster, Tim has his domestic powder coater :) Let's do galvanizing machine... Anyone interested? I can fabricate how to do instructions...

Ose - You would be able to yellowcoat any part You want just at home... Or just galvanically change the color of any alluminnium part You like ;) /Bike parts are often colored like this/

Well, I'm still impressed by the level of restoring old cars You present here... BTW E30 is the oldmobile.
Title: New M42 BIG turbo project
Post by: ose30 on June 28, 2007, 03:36:11 PM
Quote
Ose - You would be able to yellowcoat any part You want just at home... Or just galvanically change the color of any alluminnium part You like  /Bike parts are often colored like this/


yes i know what you mean. But i only paid 40€ when plating shop did it for me, so i didn't bother to make it at home. I have anoized lots of motrocycle aluminium parts when i was young. It is also quite easy thing to do.
I already have all power tools at home, including, sandblaster cabinet. I prefer cleaning parts from rust using citric acid, because i am lazy. Just put all dirty/rusty parts to citric acid bath in the night. Remove them from the bath next morning, rinse with warm water and you are done. Easy and very clean way to prepare parts for paiting/powder coating/plating etc. Citric acid is also safe for environment, most likely everybody of us eat/drink it on daily basis.

Quote
And I find that You are doing great with old owen


I suppose Tim also made some dinner with his oven at the same time ;)
Title: New M42 BIG turbo project
Post by: Tim Maatman on June 28, 2007, 05:08:32 PM
Quote from: ose30;28730

I suppose Tim also made some dinner with his oven at the same time ;)




how you know that :D:p
Title: New M42 BIG turbo project
Post by: Abrax on June 29, 2007, 12:03:59 AM
Ose: Yeah I realize, that I'm pretty lazy too, so :-) I'll try citric acid next time I will have to remove rust from my car part :-) :-)

How much citric acid You give to 10l of water? Citric acid can be bought at our local foodstore right?

Anyway -> this seems the best method I've ever heard of... My friend uses some serious acids, but I didn't like that kind of bath because od environment and high health risk... It takes several minutes, but when it comes to derusting - I can wait even two or more nights :-)
Title: New M42 BIG turbo project
Post by: ose30 on June 29, 2007, 12:26:08 AM
I bought 5KG of citric acid from a local farminig equipement store. It is ment to cure pig's which has sore stomage.... 5KG cost about 20€. 10L takes 1-2DL citric acid. When parts has been cleaned you can serve used citric acid/water to your friends as lemon soda ;)
Title: New M42 BIG turbo project
Post by: Abrax on June 29, 2007, 04:36:02 PM
HaHaHaHa!!! Cute!!!

Hey all - next month lemon soda party in Cracow - Everybody invited ;-)

Lemon soda... Hahaha - It's just like baking cake just after powder coating in tim's oven :-)

Thank You for precise info :-) I will derust all my parts soon ;)
Title: New M42 BIG turbo project
Post by: Tim Maatman on June 29, 2007, 08:14:52 PM
Quote from: Abrax;28794
HaHaHaHa!!! Cute!!!

Hey all - next month lemon soda party in Cracow - Everybody invited ;-)

Lemon soda... Hahaha - It's just like baking cake just after powder coating in tim's oven :-)
Thank You for precise info :-) I will derust all my parts soon ;)


WHAHAHA :D
Title: New M42 BIG turbo project
Post by: Master on June 30, 2007, 02:01:13 AM
Great thread you got going here (http://www.nissanclub.com/forums/images/smilies/shift.gif)
Title: New M42 BIG turbo project
Post by: Tim Maatman on July 01, 2007, 12:50:09 PM
Today i have done some thing :D look to the pics......
Title: New M42 BIG turbo project
Post by: Abrax on July 01, 2007, 04:30:59 PM
NNNNiicee!!! But i hate that job...
Title: New M42 BIG turbo project
Post by: romkasponka on July 01, 2007, 04:44:00 PM
Quote from: Abrax;28895
NNNNiicee!!! But i hate that job...


I hate this job too, but after new subframe with toe and camber adjustment will be ready I will do it second time :)
Title: New M42 BIG turbo project
Post by: nuvolarossa on July 01, 2007, 05:16:52 PM
I hate it too, but looks like the e30 subframe is easier to fit than e36's one...
Title: New M42 BIG turbo project
Post by: Tim Maatman on July 01, 2007, 05:18:55 PM
i like al the work on the E30 hehe ;)

for my no prob easy to do and everything clean :D
Title: New M42 BIG turbo project
Post by: ose30 on July 03, 2007, 06:31:20 AM
Nice work Tim. It's a pleasure to bolt on clean parts back to car. ;)
Title: New M42 BIG turbo project
Post by: bmwman91 on July 03, 2007, 10:00:54 AM
Looking good!
Title: New M42 BIG turbo project
Post by: Tim Maatman on July 03, 2007, 10:08:58 AM
Quote from: ose30;28985
Nice work Tim. It's a pleasure to bolt on clean parts back to car. ;)



thanx and yes clean parts work fine ;)
Title: New M42 BIG turbo project
Post by: Abrax on July 03, 2007, 02:31:50 PM
Once my friend said that he loves E30 so much that he could do everything with that car just for fun... And after replacing whole rear setup in my car, he is much more  carefull with his words... But I think that You just do it like it always should be done. Keep it going! :-)