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DISCUSSION => General Topics => Topic started by: Fitsole on November 28, 2013, 01:21:13 PM

Title: Key wont turn
Post by: Fitsole on November 28, 2013, 01:21:13 PM
Took ignition lock cylinder out and tried flat head. Key still wont turn. HELP!!!!
Title: Re: Key wont turn
Post by: DesktopDave on November 28, 2013, 02:41:23 PM
Did you pull the steering column halves? The ignition switch will unclip from the left side - maybe something is jamming the plastic ignition switch mechanism? It's plastic, could be an overload partially melted it?  Might be the steering wheel lock too.
Here's a diagram:
(http://ills.bmwfans.info/30z.png)
Title: Re: Key wont turn
Post by: Fitsole on November 28, 2013, 02:51:50 PM
Will try. Thx bro. Let you know what happens.
Title: Re: Key wont turn
Post by: Fitsole on November 28, 2013, 03:15:34 PM
After a little more research I think it may be the shaft behind tumbler. Looking for vids or thread with specifics.
Title: Re: Key wont turn
Post by: Fitsole on November 28, 2013, 07:18:47 PM
I think I'm going to buy a push button starter for now.  I can turn my key now to get accessories on. $260 dollars for parts will ruin my Christmas plans and I don't want to let my kids down. My grandfathers 96 300zx tt had a push button like that. I actually thought it was pretty cool anyway. Btw a bobby pin bent at 90 degrees with about a ten degree bend on the straight end works way better to get the lock out than the other ideas I tried. Also push in your key a little as you do it. It seems to relive pressure on the spring mechanism. You will feel it click about in inch in. Push about 1/16 more and she will pop right out. It was a pain to get in at first since I could barely get my accessories on. If I let go of the key it would go back and they wouldn't stay on.
Title: Re: Key wont turn
Post by: DesktopDave on November 28, 2013, 09:15:25 PM
A push button would be a pretty cheap fix.

If it's the steering lock assembly, I'd bet it's easier to replace the entire upper column than swap the mechanism.
Title: Re: Key wont turn
Post by: Fitsole on November 30, 2013, 03:42:25 PM
So I bought a push button and a 40 a relay. I got it all in and it cranked. Won't start. When I turn my key my accessories radio,turn signal, headlights come on. My fuel pump does not. I'm not getting the key to turn enough to engage the pump. So I want to run a toggle for my fuel pump and accessories all in one. Which wires run my fuel pump coming from the key switch. I have purple two greens and the grounds brown. Is the purple my fuel pump?
Title: Re: Key wont turn
Post by: DesktopDave on November 30, 2013, 06:40:05 PM
If I'm reading the ETM correctly:

The ignition key has both 'run' and 'start' positions
You should have a thick red wire coming in on terminal 30 right off the power distribution block on the firewall.
To start the car, you'd need to short that red wire to both the black/yellow wire on terminal 50 and the green wire on term 15 momentarily. That'll engage the starter and power up the injection electronics.
To keep the car running, disconnect the black/yellow wire but keep red connected to the green wire.

Make sure fuse 10 is OK too - it powers the unloader relays K5 & K7.

You might need a 2nd 4-pin relay, or a 5-pin with two load outputs and diode isolation.
Title: Re: Key wont turn
Post by: Fitsole on November 30, 2013, 09:28:17 PM
From your post it seem like I could run a toggle to the red and green to power my accessories. Then hit my starter button. As long as I have power red running to green fuel system. Correct? Or am I way off. Also if the purple is my radio/etc i would like it to be on the toggle switch as well so I won't forget to turn off the fuel system. Sorry my first time delving into wiring besides radios/speakers. I used a e36 DIY starter button link for the install. His ignition lock worked fine. He just wanted it for looks. His key would turn on enough to allow the fuel pump to kick.
Title: Re: Key wont turn
Post by: DesktopDave on November 30, 2013, 09:38:38 PM
I'm not 100% sure; I'm a little out of my depth with this. The ETM only shows each circuit individually. Do you have a copy of it? Very helpful bit of info.

I downloaded it from here:
1992 BMW 318ic Electrical Troubleshooting Manual (http://wedophones.com/Manuals/BMW/1992%20BMW%20318ic%20Electrical%20Troubleshooting%20Manual.pdf)

The '92 'vert manual has more info than the "correct" '91 318iS manual, so that's the one I always suggest. Ignore the 'vert stuff, of course.
Title: Re: Key wont turn
Post by: Fitsole on November 30, 2013, 10:30:47 PM
It's a little out of my depth also. From what I have read on other sites the purple is radio accessories. Green you said was fuel electronics. So if red is my power I should run red out of firewall to one side of switch, and green purple to other side. That should supply power to both I think. The starter button works great. I need to get this done by tommorow or hope I can find a ride to work. I found a lock cylinder housing on eBay for $100 and the lock cylinder with 2 keys for $43. I heard there are two bolts on the housing you got to hit with a chisel to get off and its a pain in the behind to do. Bad timing. I needed to get a new tire and my tie rods put on. Instead I'm dealing with this. Rrrrrrrrrrrrrrrrrr.
Title: Re: Key wont turn
Post by: Fitsole on December 01, 2013, 02:20:14 AM
Ok I definitely need another relay. I found this. Breaks it down pretty good.

          When the ignition key is turned all the way to the "start" position, it allows electricity to flow to the starter solenoid (relay) which then connects the battery to the starter motor. So why do we need this solenoid "middle man" ? Couldn't we just eliminate it and connect the ignition wires to the + battery terminal and the other wire to the starter motor? The important point here is that the electromagnet is using a small amount of current to control a large amount of current to the starter motor. (Remember that the electromagnet and the switch are NOT connected electrically). Have you noticed that all of the wires (except the ignition wires) are purposely drawn with thick lines? The reason being that some circuits (such as the starter) in a car require a tremendous amount of current. (If you look at an automobile's battery cables, you will notice they are quite thick.) Connecting the ignition wires to the battery and then to the starter motor would cause these thin wires to conduct much more current than they were designed for. These wires would become very hot and the insulation would start to smoke. (The same would hold true for the ignition switch). After starting the car for just a few times, the wires and the switch would be in bad shape.

         
Title: Re: Key wont turn
Post by: Fitsole on December 01, 2013, 02:24:26 AM
Where the wires go in on the cylinder housing is the red round thing a relay.
Title: Re: Key wont turn
Post by: DesktopDave on December 01, 2013, 08:07:04 AM
Where the wires go in on the cylinder housing is the red round thing a relay.

Do you mean #3 on that diagram? That's the ignition switch, it just unclips from the side of the ignition housing. Post a pic if it's not on that diagram. There are also some airbag connectors there, bright red.

The solenoid on Bosch starters is not only a relay, but also an actuator. It slides the starter gear into the flywheel teeth while simultaneously connecting the starter motor directly to the battery. BMW also wired the E30 with a pair of 'unloader' relays that will disconnect other high-powered components (like the headlights) while the starter is cranking.
Title: Re: Key wont turn
Post by: ti_tony on December 01, 2013, 09:40:07 AM
I'm not going to be much help But I had a 1987 325e and the key wouldn't turn, just out of the blue. I took the ignition apart two or three times and couldn't see what was causing it. Finally I noticed a small pin that slid around and blocked it from turning. I glued the pin in place and had no more problems. The pin was in a slot along one side, could you post a pic looking down the throat of the switch? It's been about 7 years ago when it happened and can't remember exactly how it was arranged.             
Title: Re: Key wont turns a
Post by: Fitsole on December 01, 2013, 02:27:03 PM
Forget my last post. 3 in the morning and my brain had shut down. I'm wiring it all up. Now. I got a 12 volt switch
Title: Re: Key wont turn
Post by: Fitsole on December 01, 2013, 07:20:48 PM
Ok I got her running. I ran 10 g wire to the red power. Then I ran a in line fuse to the toggle and then went to green. She fired right up. I'm going to run a relay for safety this week but my old boss who races civics or civshits as I like to call them said the 10 g and fuse would be fine for now. I'm going to take pictures and do a write up on the procedure when I get the cylinder housing. I was going to take pics but my camera won't work. Thanks for the help. I bought a 12 v toggle switch with a safety latch. I put my push button starter by the headlight switch and the toggle right under it. Looks cool. Also my warning lights go through the same green wire so I won't forget to cut off the fuel. All in all I'm happy with it. I also saved $240 dollars. Anybody down the road have questions email me at Fitsole@live.com and I'll help you out.
Title: Re: Key wont turn
Post by: Fitsole on December 01, 2013, 07:32:10 PM
Thanks Dave. You helped a lot. I also appreciate your info Tim. I wish that was the problem. My shaft is broken behind the tumbler.
Title: Re: Key wont turn
Post by: DesktopDave on December 02, 2013, 07:23:43 AM
Thanks Dave. You helped a lot. I also appreciate your info Tim. I wish that was the problem. My shaft is broken behind the tumbler.

No problem, glad you got her running again. I honestly didn't think it'd be that easy; glad you pioneered the mod. Now all you need is a latching transceiver with a wireless key fob, LOL.

If I happen across a steering lock I'll be sure to PM you, but it looks like you won't be needing one.