M42club.com - Home of the BMW E30/E36 318i/iS

DISCUSSION => Swaps, Turbos, Buildups => Topic started by: KSR AS on February 11, 2012, 05:59:27 AM

Title: E36 M42 Turbo#Dynoed 500hp and 625Nm#
Post by: KSR AS on February 11, 2012, 05:59:27 AM
Hello guys/girls

i have a m42 who are lazy and needsome turbo breathing help:-)
here is the setup:

Head:
Ferrea race valves
KSR Race spring and retainers
KSR Cams 270 and 10.6mm lift
Arp head bolts


Block:
Wiseco piston 84.5mm
KSR 140mm H-beam with ARP bolt
Pyramide rings
12.9 bolts for main bearing
Mahle rod bearings
Mahle main bearings
New oil pump

Other setup:
Tial 44mm water cooled Wastegate
Turbo Precision 5454 MFS comp wheel
KDFI Management
650cc Siemens Deka injectors
S50 Throttle bodies
KSR Custom turbo manifold
KSR Custom Plenum
KEP clutch disc
618 pressure plate
M3 ZF transmission
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on February 11, 2012, 06:01:10 AM
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00741.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00742.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00743.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00744.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00747.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00748.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00746.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00750.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00749.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00753.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00751.jpg)
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on February 11, 2012, 06:04:55 AM
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00756.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00757.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00761.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00758.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00759.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00760.jpg)
Title: E36 M42 Turbo goal around 450HP
Post by: DesktopDave on February 11, 2012, 07:42:46 AM
Wow.  That's pretty.  It looks fast already, just with the parts sitting there.

Love your workshop too.
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on February 11, 2012, 08:04:33 AM
Quote from: DesktopDave;110169
Wow.  That's pretty.  It looks fast already, just with the parts sitting there.

Love your workshop too.


Thanx:-) yes i hopes it will be a great engine..it lives a little devil in me..so it wouldnt surprice me if i put a Precision 5857 with A/r 68 and push the limit :-)
Title: E36 M42 Turbo goal around 450HP
Post by: nuvolarossa on February 11, 2012, 08:04:45 AM
welcome!

cool project!

saw your forum, great builds over there!
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on February 11, 2012, 08:20:16 AM
Quote from: nuvolarossa;110171
welcome!
are you mig welding aluminium? it doesn't seem tig from pics!

cool project!

Thanx:-)

I have Tiged the plenum..but when i Tig this plenum it was much problem with the Tig machine so im not satisfied with the welding.so i will fix it some.the tig machine is for repair now :-)
Title: E36 M42 Turbo goal around 450HP
Post by: nuvolarossa on February 11, 2012, 08:35:38 AM
ah ok, I understand!

I see this is for e36, the turbo will be top or bottom mount?
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on February 11, 2012, 08:39:34 AM
Quote from: nuvolarossa;110173
ah ok, I understand!

I see this is for e36, the turbo will be top or bottom mount?



I already have a E30 with 779Whp;-)

Yes for the E36 and the turbo will be infront of the engine..it is so good space between engine and radiator :-)
Title: E36 M42 Turbo goal around 450HP
Post by: d.hitchcock on February 11, 2012, 09:39:15 AM
Wow, that's SO COOL!.

You are an excellent craftsman.

In for the updates.

Cheers,
d.hitchcock
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on February 11, 2012, 11:18:51 AM
Quote from: d.hitchcock;110175
Wow, that's SO COOL!.

You are an excellent craftsman.

In for the updates.

Cheers,
d.hitchcock


Thanx:-) i will update often.
Title: E36 M42 Turbo goal around 450HP
Post by: bwawuz02 on February 12, 2012, 01:44:42 PM
Why are all the badass builds in Norway???

It's threads like this that drove this year's resolution... LEARN HOW TO WELD!!!

What are you going to run for engine management? stock ECU? aftermarket?
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on February 12, 2012, 02:29:41 PM
Quote from: bwawuz02;110213
Why are all the badass builds in Norway???

It's threads like this that drove this year's resolution... LEARN HOW TO WELD!!!

What are you going to run for engine management? stock ECU? aftermarket?

we loves to get Horsepower out of our engines:-)
i know that my welding on this plenum was not nice..my Tig was joking with me the whole time..i will make better finish on it when my welding machine is repaired.
The management will be The PNP KDFI(based on MS1.3) http://ksr.as/product_info.php?cPath=491_399_400&products_id=1091
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on February 13, 2012, 02:24:40 PM
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00770.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00773.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00774.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00775.jpg)
Title: E36 M42 Turbo goal around 450HP
Post by: bmwconnect on February 13, 2012, 02:51:33 PM
very nice project
Title: E36 M42 Turbo goal around 450HP
Post by: wazzu70 on February 14, 2012, 04:16:37 PM
Cool project, great craftsmanship!

The precision turbo will be wicked!
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on February 15, 2012, 01:56:03 PM
Quote from: wazzu70;110267
Cool project, great craftsmanship!

The precision turbo will be wicked!



Thanx :-)
I think The Precision Turbo will be perfect:-)i shall make a map on E85 fuel to ;-)then i hopes for 500HP+
Title: E36 M42 Turbo goal around 450HP
Post by: JohnHenryE30 on March 02, 2012, 11:43:15 AM
Awsome build!!!!! Very nice to see your intake fabrication!!!!
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on April 15, 2012, 06:05:17 AM
Then have i done a new manifold for the engine.
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00881.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00882.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00883.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/DSC00885.jpg)
Title: E36 M42 Turbo goal around 450HP
Post by: wazzu70 on April 15, 2012, 03:02:32 PM
Very nice!
Title: E36 M42 Turbo goal around 450HP
Post by: Fastlanemotors on July 07, 2012, 05:36:35 PM
Wow
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on October 10, 2012, 03:06:42 PM
some updates :-)

(http://i367.photobucket.com/albums/oo120/kimmit79/017_zpsd4823dfa.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/016_zpsa5de9b6b.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/017-1.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/016.jpg)
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on October 10, 2012, 03:10:01 PM
I can make these manifolds in order if someone are interested
(http://i367.photobucket.com/albums/oo120/kimmit79/005.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/015-1.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/013.jpg)
Title: E36 M42 Turbo goal around 450HP
Post by: wazzu70 on October 11, 2012, 02:48:17 PM
Excellent work!
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on November 16, 2012, 01:05:01 PM
(http://i367.photobucket.com/albums/oo120/kimmit79/016.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/004-1.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/003.jpg)
(http://i367.photobucket.com/albums/oo120/kimmit79/002-1.jpg)
Title: E36 M42 Turbo goal around 450HP
Post by: E36-italia on November 17, 2012, 12:10:51 PM
That fuel rail.. is that aftermarket or home built?
I'm looking for something similar as i want to replace the rubber hoses with QSP steel braided ones.
Title: E36 M42 Turbo goal around 450HP
Post by: fumstoo on November 17, 2012, 12:17:23 PM
Make this thing move!!
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on November 19, 2012, 01:03:15 AM
The fuel rail is from m20/m50 or S50
Title: E36 M42 Turbo goal around 450HP
Post by: romkasponka on November 19, 2012, 01:10:44 AM
Probably http://shop.nukeperformance.com/fuel-rails/bmw can produce something for m42 also...
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on November 22, 2012, 01:59:34 PM
we can make the fuel rail for you if you want :-)
Title: E36 M42 Turbo goal around 450HP
Post by: E36-italia on November 25, 2012, 11:29:51 AM
Custom rad & expansion tank spotted :)

I see only one nipple for a hose, gudging from it's diameter is the one that went to the stock resevoir.
How do you take the air out of the system then?
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on December 02, 2012, 04:33:35 PM
the Expansiontank would be with hose with y-coupling like E30 have oem.and the tank will be highter then radiator so the air venting it self :-) the tank is self produces..you cant see the all coupling on the pictures..would take some better pictures later
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on February 21, 2013, 02:15:54 PM
Ready for dynoday 26.02.2013
(http://images.bimmers.no/files/5paiaptn3xn09ihx3mak.jpg)
(http://images.bimmers.no/files/5qv7lurcw9v8rpcxgjy3.jpg)
Title: E36 M42 Turbo goal around 450HP
Post by: wazzu70 on February 21, 2013, 05:43:12 PM
Please post dyno charts!
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on February 22, 2013, 02:13:18 AM
yes i will post the dynochart :-)
Title: E36 M42 Turbo goal around 450HP
Post by: fumstoo on February 22, 2013, 10:08:38 AM
Do it now for us impatient folk! :)
Title: E36 M42 Turbo goal around 450HP
Post by: fumstoo on February 24, 2013, 05:09:40 PM
Youre killing me!!!
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on February 25, 2013, 01:03:51 AM
fumstoo :-)
tomorrow is the dyno day ;-)then we gona kill it in the dyno..he he
Title: E36 M42 Turbo goal around 450HP
Post by: fumstoo on February 25, 2013, 10:18:52 AM
woops.. i managed to not see the date you posted. got too excited after i read dyno :p


EDIT: I keep checking to see if youve posted haha

Do you mind sharing how much your cams were? And are you running oem lifters? Is KSR a company in norway? I googled it and couldnt find anything
Title: E36 M42 Turbo goal around 450HP
Post by: wazzu70 on March 04, 2013, 10:59:37 AM
Were you able to hit the dyno?
Title: E36 M42 Turbo goal around 450HP
Post by: fumstoo on March 07, 2013, 03:57:25 PM
What happened!!?
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on March 09, 2013, 03:57:35 PM
Dynoed
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on March 09, 2013, 03:58:19 PM
Dynoed :-)
(http://images.bimmers.no/files/ksiw1q3uhwwoju2u5sxq.jpg)
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on March 09, 2013, 03:59:36 PM
This is at wheels=Engine 500hp and 625 flywheel nm :-)
Title: E36 M42 Turbo goal around 450HP
Post by: bme30 on March 09, 2013, 05:17:15 PM
Congrats on the build and those numbers!
Title: E36 M42 Turbo goal around 450HP
Post by: KSR AS on March 09, 2013, 05:21:23 PM
Thanx Bme30 :-)
Title: Re: E36 M42 Turbo#Dynoed 500hp and 625Nm#
Post by: fumstoo on March 10, 2013, 01:00:22 PM
YES!!! Congrats man! What psi?
Title: Re: E36 M42 Turbo#Dynoed 500hp and 625Nm#
Post by: nickmpower on April 01, 2013, 12:45:46 AM
Yeah what psi? how is the car to drive? lag ect...
Title: Re: E36 M42 Turbo#Dynoed 500hp and 625Nm#
Post by: deansweet on April 01, 2013, 02:22:09 PM
for that kind of number he's gotta be pushing mid-high 20's in boost.

That car would be a friggin freight train in a straight line. Prolly spin his tires at 70mph.