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DISCUSSION => Engine + Driveline => Topic started by: danegel on June 15, 2011, 04:04:27 PM

Title: Help! On road trip and Engine began loud rattle. What is it?/How to Fix?
Post by: danegel on June 15, 2011, 04:04:27 PM
On a road trip and two hours from my destination my E36 M42 began emitting a loud rattle. Hard to tell where exactly its coming from but it sounds like its somewhere from the front/beneath the intake manifold. I drove two more hours to my destination and it didn't seem to get louder once it started. Also no noticeable loss in power and I've heard a valve knock before and this doesn't seem to sound like that. So this leaves three questions... 1. What's going on here? 2. How do I fix it? and 3. Is it going to be possible for me to drive this 5 hours back home tomorrow?

This is a video I just posted to youtube that shows the knock/rattle so you can get a better idea of whats going on. Thanks.
http://www.youtube.com/watch?v=Sx2cynn9isE
Title: Help! On road trip and Engine began loud rattle. What is it?/How to Fix?
Post by: monty23psk on June 15, 2011, 08:49:37 PM
Sounds like chain tensioner. As you let off throttle, the chain looses tension and rattles. That is my guess. Fix it as then the chain can jump and then its rebuild time. Not sure if there is an easy way to test the tensioner for the e36.
Title: Help! On road trip and Engine began loud rattle. What is it?/How to Fix?
Post by: danegel on June 15, 2011, 09:42:10 PM
Thanks for the reply. I've come to suspect the chain tensioner after some researching so I'm definitely gonna replace that when I get back home. I'm still wondering if a 5 hour trip is going to be survivable or if I'm gonna kill my car trying to get home.
Title: Help! On road trip and Engine began loud rattle. What is it?/How to Fix?
Post by: VegasKyle on June 15, 2011, 10:31:11 PM
That sounds a lot like when my guide rail broke in half and the chain was slapping around in the case.  So I bet it could be a bad tensioner causing the same thing.
Title: Help! On road trip and Engine began loud rattle. What is it?/How to Fix?
Post by: monty23psk on June 15, 2011, 11:27:55 PM
just dont rev it really high to cause chain to jump.
Title: Help! On road trip and Engine began loud rattle. What is it?/How to Fix?
Post by: bmwman91 on June 15, 2011, 11:43:41 PM
If you are lucky, it is the tensioner. You should pop it out & see if there is anything obviously wrong with it. I had a very similar rattle that developed, and eventually became a cacophony. See here...
http://www.m42club.com/forums/showthread.php?t=13574

Honestly, I would avoid driving the car unless it is absolutely necessary. You are gambling with your motor's life. To be honest, driving 2 hours with it sounding like that basically means that you need to replace the timing chain, and probably a guide or two. Pray that it doesn't jump a tooth if you have to drive it more. Sorry to be the bearer of bad news, I just want to try to save you a ton of grief later by causing some now.
Title: Help! On road trip and Engine began loud rattle. What is it?/How to Fix?
Post by: danegel on June 16, 2011, 05:54:18 AM
Thanks for the quick replies...about to hit the road now so at least I know what I'm up against. I'll post pics of the tear down if I make 'er home.
Title: Help! On road trip and Engine began loud rattle. What is it?/How to Fix?
Post by: e30boarder on June 16, 2011, 07:45:53 AM
check your oil pan for pieces from the guide rails... just in case
Title: Help! On road trip and Engine began loud rattle. What is it?/How to Fix?
Post by: bmwman91 on June 16, 2011, 07:25:32 PM
Yeah, if at all possible, drain the oil (strain it if you plan to re-use it) & pull the lower oil pan to look for debris. I highly recommend investing in a magnetic drain plug...it has saved my ass a couple times now.

Good luck, and I hope your drive home is uneventful!
Title: Help! On road trip and Engine began loud rattle. What is it?/How to Fix?
Post by: rojeho on June 16, 2011, 10:23:26 PM
Quote from: e30boarder;104624
check your oil pan for pieces from the guide rails... just in case


Is there a way to do this without removing the oil pan?  Would a borescope get a good enough view inside?  Really strong magnet on the outside of the pan to lead pieces to the drain plug opening?
Title: Help! On road trip and Engine began loud rattle. What is it?/How to Fix?
Post by: VegasKyle on June 16, 2011, 11:58:39 PM
Quote from: rojeho;104640
Is there a way to do this without removing the oil pan?  Would a borescope get a good enough view inside?  Really strong magnet on the outside of the pan to lead pieces to the drain plug opening?


Most of the pieces will be plastic.
Title: Help! On road trip and Engine began loud rattle. What is it?/How to Fix?
Post by: NisseJärnet on June 17, 2011, 06:25:18 AM
Quote from: danegel;104622
Thanks for the quick replies...about to hit the road now so at least I know what I'm up against. I'll post pics of the tear down if I make 'er home.


Any updates? :) Did you make it home?
Title: Help! On road trip and Engine began loud rattle. What is it?/How to Fix?
Post by: e30boarder on June 17, 2011, 09:50:12 AM
yeah your best bet would be to drop the oil pan... you dont want to mess around with random shit floating around in there. itll get real expensive real quick lol
Title: Help! On road trip and Engine began loud rattle. What is it?/How to Fix?
Post by: danegel on June 17, 2011, 01:34:05 PM
Thanks again for the help here. 5 hours but I got her home just fine. I found that certain RPM's seemed to resonate just right and the vibration would become hardly noticeable. About 1500 and also 3100 it would quiet out. Very convenient since 3100 in 5th put me at about 68-70 mph so I could keep it on the highway without being the asshole that slows up traffic. I'm ordering my new tensioner and gaskets for timing case and oil pan today and I'll post pics after I get it torn down to see exactly how bad the damage is.
Title: Help! On road trip and Engine began loud rattle. What is it?/How to Fix?
Post by: e30boarder on June 17, 2011, 02:56:42 PM
nicely done.. glad you made it home dude
Title: Help! On road trip and Engine began loud rattle. What is it?/How to Fix?
Post by: danegel on June 19, 2011, 01:28:19 PM
Drained my oil and ran it through a screen as it came out...no metal but found what appears to be several small pieces of black plastic :(
Title: Help! On road trip and Engine began loud rattle. What is it?/How to Fix?
Post by: monty23psk on June 19, 2011, 08:45:35 PM
those are your guide rails. You might have to remove upper timing cover to get better idea or just go in and replace all the guides, tensioner and while at it, chain.