M42club.com - Home of the BMW E30/E36 318i/iS

DISCUSSION => General Topics => Topic started by: dakon on August 22, 2010, 07:37:09 PM

Title: 91 318is build.
Post by: dakon on August 22, 2010, 07:37:09 PM
got a 318is with 120k miles on it for 460$$$, yup.... less than 500 bucks!!!

why did it cost so little? the motor was over heating, and the previous owner did not want to spend any money on the car, they just wanted to get rid of it and recover what money they could....


http://www.m42club.com/forums/showthread.php?t=2742
this is a popular thread with all the m42 guys. "the mess under the intake" well, the hoses in my car was just as bad as the pictures in this thread, so ALL the rubber hoses in the engine are being replaced...... actually every rubber piece on the car is going to be replaced......

the before pic's

(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-14.jpg)

and after a quick wash
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-15.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-16.jpg)

and the interior, as it was when the car was picked up
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-2.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-1.jpg)

i would NEVER have imagined that the interior of this car would look like THAT....

but not all the interior is perfect... :(
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-4.jpg)

the dash has 3 large cracks in it... already have a new one on the way... and have a few auctions on ebay I'm watching for the switches and the OBC....

And what did the engine bay look like you ask?

(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-3.jpg)

there it is, in all of its glory...

and after a cleaning...

(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-5.jpg)

Now the fun begins....

(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-8.jpg)

and after its out of the car?
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-9.jpg)

WoW, Grease and slime?!?!?!?!


Not any more!!!
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-10.jpg)

and the transmission???
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-12.jpg)

yup it got cleaned also!

all the drive train in its temporary home..
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-11.jpg)

and now the engine bay is pretty clean now that everything is accessible!!

(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-13.jpg)


And, now that everything is out of the car, for 19 year old parts, there was only 1 casualty...
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-6.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-7.jpg)

this is the aux fan temp switch that goes into the radiator on the passengers side.  I am currently trying to find a replacement for the connectors, and not having much luck... does anyone have any advice??? i would REALLY appreciate it....


the motor is waiting for all the gaskets to arrive, EVERY gasket in the motor with the exception of the head gasket is being replaced, we ordered a new head gasket, but it seems like everything with the head gasket is fine, and don't really want to take the head off when everything seems ok, and it doesn't seem like doing a head gasket on this car would be that hard with the motor in the car incase it does need to be done at a later date, the thermostat and water pump will also be replaced while were at it.

the clutch, will be a stock sachs and the flywheel I'm planning on is the JB racing flywheel from bimmerworld... 9lbs... stainless steel clutch line from UUC..

suspension.....
from the surfing that i have done AKG seems popular.. so the car is receiving  all polly bushings from AKG, with the exception of rear trailing arm bushings, those will be stock rubber....

The suspension, control arms/tie rods ect are also on the way....

for the rest of the suspension, turner motorsport will be the source of the shocks/struts/springs and possible sway bars..

I'm thinking about Team dynamic's wheels that Bimmerworld has.... 13# each....


Does anyone have any ideas, or something that i have over looked?
Title: 91 318is build.
Post by: Wizard on August 22, 2010, 07:59:59 PM
First of all great find...The interior alone is worth 500...
The only thing a little odd is that it has bottlecaps...Thought all is's came with weaves...I could be wrong..
And I know it is a little more of expense, but now would be a great time to do a Z3 steering rack swap...So easy when the engine is out..Just did one on mine and you would not believe how much better it handles...go-kart on steroids....lol


Dan
Title: 91 318is build.
Post by: DesktopDave on August 22, 2010, 08:07:56 PM
That's an awesome find.  The only one that's turned up around here has serious frame rust and torn seats.  I missed one for $650 a little while ago, also had some tears in the seats.

I found this for the connector & pigtails...Shogun is a legend for his 7-series stuff.

http://bimmerboard.com/forums/posts/811221

Quote
Part number: 61 13 1 378 410
old part number is  61 13 0 492 947
DIFFERENCE between old and new is:
old ones were for angled pins, the new one is for straight pins.
The angled pins do not fit into the new plug.
So besides the plug you also need new straight pins with cables.
I did the same. You anyway need new pins and cable.
Circular connector / D 2, 5 mm System
Round receptacle 2.5, watertight, there you can decide between:
61 13 0 007 441  0,5-1,0 MM
I used
61 13 0 007 442  1,0-2,5 MM
Title: 91 318is build.
Post by: dakon on August 22, 2010, 08:17:45 PM
Wizard

you mean like this?
http://cgi.ebay.com/ebaymotors/e36-M3-STEERING-RACK-AND-PINION-Z3-M-ROADSTER-1140828-_W0QQcmdZViewItemQQitemZ280544923396QQptZMotorsQ5fCarQ5fTruckQ5fPartsQ5fAccessories#ht_500wt_885
?
Title: 91 318is build.
Post by: dkbmxer002 on August 22, 2010, 09:36:51 PM
i just grabbed that plug from a you pull it and spliced it in.
Title: 91 318is build.
Post by: dakon on August 23, 2010, 02:26:49 PM
ordered this
(http://www.nexternal.com/bimmerworl/images/JB_300.JPG)
a pair of these
(http://www.nexternal.com/bimmerworl/images/ToughCABs,%203002.jpg)

sachs clutch kit  from bav

(http://www.bavauto.com//assets/product_images/hardpart/clutchkit.jpg)

also ordered new front end grills, and hood cowl grills. Also got tie rods.

called autosolutions, ordered a ultimate shift kit, but he has to manufacture one for me, and that will not be done until the 3rd.... so the drive train might be complete minus the shifter this weekend, depending on how the motor tear down, reassembly goes.


so theres a cool 1300$+, but closer to completion so its all good....
Title: 91 318is build.
Post by: Wizard on August 23, 2010, 04:07:21 PM
Not that one..Nothing M3 style or the 3.0l Z3...They both use a "variable" rack where the non-M Z3 uses a "linear" rack...
This is the one I got:
http://cgi.ebay.com/ebaymotors/BMW-Steering-Rack-Servo-Long-Rack-Z3-2-3-ROADSTER-/370134746977?pt=Motors_Car_Truck_Parts_Accessories

Offered $275 and they accepted..Perfect rack with complete tierods...
Trust me...It is a bitch to do with the motor in...At least when all you have is jack stands..


Quote from: dakon;95757
Wizard

you mean like this?
http://cgi.ebay.com/ebaymotors/e36-M3-STEERING-RACK-AND-PINION-Z3-M-ROADSTER-1140828-_W0QQcmdZViewItemQQitemZ280544923396QQptZMotorsQ5fCarQ5fTruckQ5fPartsQ5fAccessories#ht_500wt_885
?
Title: 91 318is build.
Post by: dakon on August 23, 2010, 05:41:23 PM
any modifying to get it to connect up to the stock searing column? or is it pretty much just "plug and play?"

Thanks, ill keep an eye out for another from them.

Also i just ordered new tie rods today, do you know if the 318is tie rods will work with this rack, or do i need to buy different new tie rods if i go this route?

Thanks again.
Title: 91 318is build.
Post by: Wizard on August 23, 2010, 07:10:56 PM
Check out the thread here:
http://www.r3vlimited.com/board/showthread.php?t=66247
Pretty much just a couple of spacers needed for our cars..The steering linkage DOES NOT need modified...Our airbag cars have an adjustable steering column. You still may need to dremel out the plate and/or firewall..Once again---Easier with engine out..
And you don't need all the parts listed...The original OP decided to replace a lot of the older components with new ones..
Title: 91 318is build.
Post by: dakon on August 24, 2010, 08:10:38 PM
I took your advice Wizard, offered them 250$ and they took it... Now I just need an LSD, the rest of the suspension and some stuff to put in the dash....
Title: 91 318is build.
Post by: autox320 on August 26, 2010, 02:07:06 AM
Nice ride!

Any troubleshooting for why its been overheating?

Looks like most of the oil is coming from the valve cover and timing covers. My personal favorite that I've witnessed people getting rid of the car for is the oil filter housing o-ring. It's like a $1 part and leaks like a sieve cause it's under pressure.

As for the fan switch I just used one from an earlier model with blade connectors. I've wired in a high speed spal 13" fan to the high speed circuit. It turns on at lower temp, and removed both factory fans.

A note on turner for suspension. I advise to check the struts as they are rebuilt bilsteins. You'll note the welding bead around the top isn't precise. I've had a couple bad experiences so starting buying new with bimmerparts.com.
Title: 91 318is build.
Post by: dakon on August 27, 2010, 09:55:08 PM
parts started arriving earlier this week..!!!

(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-17.jpg)

some of which were the poly bushings from AKG, and the lightweight flywheel from Bimmerworld!..
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-18.jpg)

now the fun with the motor begins...
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-19.jpg)
I ordered new chain guides, and come to find out, the ones in the motor are still in pretty good condition, but 19 year old plastic..... i think i would rather have new guides in there for the cost, and  the Very little extra work at this point.



original spark plugs?
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-20.jpg)
my money is on yes....

cams looked good...
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-21.jpg)

pistons, no holes, and everything still has a nice fit. No scoring on the cylinder walls.
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-22.jpg)

no bent valves...
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-23.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/photo-24.jpg)

so, we are not going to be replacing any valves, or pistons. Just gaskets.. we will be cleaning everything up though.

took about an hour to break down the motor, now all the back order stuff needs to arrive, so that we can start putting everything back together.
Title: 91 318is build.
Post by: dakon on August 27, 2010, 10:04:42 PM
it was over heating because of a coolant hose going into the head was jacked.... actually ALL the hoses were decaying, cracking ect.... the water pump and thermostat were original, but seemed to be in good working order... they are still getting replaced though.

actually the valve cover gasket was in really good condition.... go figure. the oil was leaking from one of the gaskets in the timing case. As best my buddy could figure out, during the tear down.


people with little to no mechanical ability, do not want to deal with it, they just want it to work.. very few people would see a 460$ car, that was over heating as a possible Great deal....
Title: 91 318is build.
Post by: dakon on August 28, 2010, 11:00:22 PM
a mini update.
 
the motor as it sits right now
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/01.jpg)

Transmission with parts
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/03.jpg)

Old clutch and flywheel with the new.
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/02.jpg)

Some suspension stuff
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/04.jpg)

Some more suspension stuff and other random parts.
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/05.jpg)

New motor gaskets~!
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/08.jpg)

Table of a lot of new stuff for the car.!
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/06.jpg)

Stuff that came out of the motor
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/07.jpg)
Title: 91 318is build.
Post by: romkasponka on August 29, 2010, 07:34:13 AM
I recommend you to replace hydraulic lifters with new from VW. Imho marks on  cams show that they are not perfect.

P.S. do not forget about sump bolts.
Title: 91 318is build.
Post by: dakon on August 29, 2010, 02:02:22 PM
we may have found the source of the leak!!... the rear timing case gasket...
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/09.jpg)

couple gallons of brake cleaner...
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/10.jpg)

Going to pick up a harbor freight parts cleaner later today, they are on sale for almost 50% off!!...

also grabbed a few random sockets that weren't on hand...
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/11.jpg)

old clutch
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/12.jpg)

and the new
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/13.jpg)

the old clutch didn't look to bad, however the pivot pin was COMPLETELY jacked, basically worn away. So a new pivot pin, and release arm are on the way.

i don't know if you can see what was left from the pin in this picture or not...
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/14.jpg)
Title: 91 318is build.
Post by: dakon on September 04, 2010, 11:55:29 PM
got the block cleaned up

during the cleaning
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/15.jpg)

after the cleaning
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/16.jpg)

Head gasket on the head
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/17.jpg)

Getting ready to put the oil filter housing on.

(http://i1132.photobucket.com/albums/m574/dakkon1/318is/18.jpg)

cleaning some other parts, intake and the thermostat housing.
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/19.jpg)

Head on the block
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/22.jpg)

Rear timing case gasket
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/20.jpg)

And with the rear timing case on.
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/21.jpg)

Right now the head is just sitting on the block, the head bolts aren't torqued in yet, still waiting for the cam gears, and timing chain stuff. Once all that stuff comes in that phase of the assembly will continue. Both cam gears, crank gear, all the plastic guides as well as a the chain will be new.
Title: 91 318is build.
Post by: dude8383 on September 06, 2010, 06:22:06 PM
You should probably replace those cam sprockets while you're at it because they look rather worn!
Title: 91 318is build.
Post by: dakon on September 08, 2010, 12:40:36 AM
yup they shipped today from getbmw parts.. i ordered both cam sprockets, crank sprocket and a new chain.
Title: 91 318is build.
Post by: dakon on September 08, 2010, 12:41:11 AM
Day after Labor day delivery
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/24.jpg)

9 boxes shown here, there was another that was delivered after the photo was taken....

and the opening of all the new stuff begins!

(http://i1132.photobucket.com/albums/m574/dakkon1/318is/25.jpg)

Suspension..
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/26.jpg)

Brakes
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/27.jpg)

Trunk spoiler, front lip, timing chain and kidneys..

(http://i1132.photobucket.com/albums/m574/dakkon1/318is/28.jpg)

the rest of the stuff for the clutch, and even more hoses.
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/29.jpg)


And some more parts!!!
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/30.jpg)

eventually my buddy will get is garage back... i dont think there will be many more days like today with this much arriving at one time.. Getbmwparts had 4 of our orders on back order, and i guess everything came in from Germany at about the same time?
Title: 91 318is build.
Post by: dude8383 on September 08, 2010, 10:33:20 AM
Wow, thats a ton of parts. This car is getting some serious lovin!!

Lemme know when you finish that suspension install, I'd love to borrow that Bilstein gland nut tool!
Title: 91 318is build.
Post by: dakon on September 08, 2010, 11:46:29 AM
as one of our facebook friends said, "Damn thats gona be a brand new car when you get it all back together"

and it pretty much will be.... the paint will probably be addressed next year though..

i Forgot the 4.10 LSD out of an E30 M3 that i got......

(http://i1132.photobucket.com/albums/m574/dakkon1/318is/31.jpg)

and the inside

(http://i1132.photobucket.com/albums/m574/dakkon1/318is/32.jpg)
Title: 91 318is build.
Post by: Bunta on September 08, 2010, 08:27:20 PM
Awesome job man
Really looking great

I bet the delivery man knows you well

Have fun




Hunter
Title: 91 318is build.
Post by: autox320 on September 09, 2010, 01:26:16 AM
Looking really really good!

Hmm race springs and track pads....going somewhere?:)

I actually had a delivery guy thank me for business. We're a good 20min in the boonies so he says made some extra time with drops our way.
Title: 91 318is build.
Post by: dakon on September 09, 2010, 11:21:06 AM
Quote from: autox320;96345
Looking really really good!

Hmm race springs and track pads....



actually they are just HP sports.. not HP blues.....

lets just say i want this car to be Very enjoyable to drive. :D
Title: 91 318is build.
Post by: dakon on September 10, 2010, 11:10:28 PM
the latest update!!.

(http://i1132.photobucket.com/albums/m574/dakkon1/318is/33.jpg)

have a couple drawers with 318 parts....
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/34.jpg)
new and old oil pressure relief valve items.
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/35.jpg)
getting ready for assembly...
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/36.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/37.jpg)
new and old cam gears..
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/38.jpg)
Head with cam locks.
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/39.jpg)
torquing the head on.
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/45.jpg)
And the oil pressure relief valve.
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/46.jpg)
 almost together
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/40.jpg)
closer!!
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/41.jpg)

And in all her glory...
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/42.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/43.jpg)
Title: 91 318is build.
Post by: cristimm on September 11, 2010, 05:57:25 AM
Quote from: dakon;95753

WoW, Grease and slime?!?!?!?!


Not any more!!!

What did you used to clean it so good?
Title: 91 318is build.
Post by: dakon on September 11, 2010, 11:13:11 AM
pressure washer VERY carefully.
Title: 91 318is build.
Post by: Petebee on September 11, 2010, 03:51:45 PM
Great job...your car is going to be awesome when complete. What suspension springs did you go with?
Title: 91 318is build.
Post by: dakon on September 11, 2010, 10:17:11 PM
H&R race springs.
Title: 91 318is build.
Post by: dakon on September 13, 2010, 11:44:22 PM
Danny got the motor put the rest of the way together... (http://www.finitesite.com/dakkon/318is/47.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/48.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/49.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/50.jpg)


And the wheels came in today, cant wait to see how these look on the car but that will have to wait a few weeks for Danny to get the suspension work sorted.

(http://i1132.photobucket.com/albums/m574/dakkon1/318is/51.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/52.jpg)
Title: 91 318is build.
Post by: E36-italia on September 15, 2010, 08:46:20 AM
pro race 2.1 rims?

I've them in white ;-)

quite the overhaul btw...
Title: 91 318is build.
Post by: dakon on September 25, 2010, 05:25:47 PM
Dan started on the chassis today.

(http://i1132.photobucket.com/albums/m574/dakkon1/318is/53.jpg)
He also had some time to get the tires mounted:D
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/54.jpg)

And this is the progress from this morning.
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/55.jpg)

(http://i1132.photobucket.com/albums/m574/dakkon1/318is/56.jpg)

(http://i1132.photobucket.com/albums/m574/dakkon1/318is/57.jpg)

(http://i1132.photobucket.com/albums/m574/dakkon1/318is/58.jpg)
Rear subframe waiting to be torn apart and then put back together with all new parts....
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/59.jpg)
Front subframe waiting for it's Z3 rack, new suspension and brakes.
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/60.jpg)
How the shell is sitting now...:cool:
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/61.jpg)
Title: 91 318is build.
Post by: dakon on September 26, 2010, 09:16:54 PM
The subframe got some more attention today...
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/62.jpg)

Did both rear wheel bearings.
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/64.jpg)

(http://i1132.photobucket.com/albums/m574/dakkon1/318is/63.jpg)

(http://i1132.photobucket.com/albums/m574/dakkon1/318is/65.jpg)

Got the bushings done, this is the way dan had to get the control arm bushing out.
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/66.jpg)

and everything got a quick wash with the power washer.
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/67.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/68.jpg)
Title: 91 318is build.
Post by: longtallsally on September 27, 2010, 03:57:50 AM
Excellent work.  Looking forward to seeing it all together.

Where did you get the rims and what size?
Title: 91 318is build.
Post by: dakon on September 27, 2010, 12:06:35 PM
bimmer world. 15X7's


http://store.bimmerworld.com/team-dynamics-pro-race-13---15x7-e30-p1092.aspx
Title: 91 318is build.
Post by: dakon on October 02, 2010, 09:20:32 PM
The subframe got some more love today.....
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/70.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/71.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/72.jpg)

Now press the new bearings in, reassemble and reinstall........

(http://i1132.photobucket.com/albums/m574/dakkon1/318is/73.jpg)
Title: 91 318is build.
Post by: longtallsally on October 03, 2010, 03:13:13 AM
I'm a little confused on the camber/castor plates.  It looks like in the last pic that it is set for toe and not camber?  I could be way off base, but was just wondering.

Tell your boy he does nice welds too.
Title: 91 318is build.
Post by: DesktopDave on October 03, 2010, 10:13:31 AM
Wow, now that's a thread for the ages...thanks for posting it.  One day I might be referring back to it when I overhaul my trusty '91.
Title: 91 318is build.
Post by: dakon on October 03, 2010, 11:26:17 AM
Quote from: longtallsally;97087
I'm a little confused on the camber/castor plates.  It looks like in the last pic that it is set for toe and not camber?  I could be way off base, but was just wondering.

Tell your boy he does nice welds too.



there are adjustments for both toe and camber, one on each side..

here is a DIY for the kit.

http://www.s14.net/forums/showthread.php?t=21310


i only posted 2 photo's because it seemed like a lot of the e30 guys know what it is and how to do it already... so a "how to" article was not in order..
Title: 91 318is build.
Post by: dakon on October 03, 2010, 11:27:30 AM
Quote from: DesktopDave;97092
Wow, now that's a thread for the ages...thanks for posting it.  One day I might be referring back to it when I overhaul my trusty '91.


i think we are doing pretty much everything that one can do, all in one shot... the car will basically be a brand new car when i pick it up......
Title: 91 318is build.
Post by: dakon on October 08, 2010, 01:17:29 PM
pressing the wheels bearings in... the wheel bearing tool for the E30, is totally worth its money....
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/74.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/76.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/77.jpg)

wheel studs from bimmer world, i really wish these cars came with wheel studs from the factory!....
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/75.jpg)

Subframe going together..
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/78.jpg)

Dan decided the old half shafts weren't worth putting back in the car, so we got new ones. The subframe also received the 4.10lsd, H&R race springs and the bilsteins as well as all new polly bushings from AKG.

(http://i1132.photobucket.com/albums/m574/dakkon1/318is/79.jpg)

And now going in the car.....
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/80.jpg)
Title: 91 318is build.
Post by: dakon on October 09, 2010, 04:24:30 PM
I ordered a full clutch kit from bav... They sent the wrong pilot bearing, so the motor had to chill on the cherry picker for a couple extra days......
the bearing bav sent is on the far right.....
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/81.jpg)


the pivot pin was almost completely wore down.
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/87.jpg)


now that the correct pilot bearing was in hand...
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/82.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/83.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/84.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/85.jpg)

the shifter came from autosolutions.

(http://i1132.photobucket.com/albums/m574/dakkon1/318is/86.jpg)

Everything together
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/88.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/89.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/93.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/94.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/95.jpg)


And now the motor getting reconnected to the car.
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/90.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/91.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/92.jpg)

And now the motor getting reconnected to the car.
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/90.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/91.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/92.jpg)
Title: 91 318is build.
Post by: YetiX on October 10, 2010, 10:52:53 AM
It's so clean.  I'm totally envious.
Title: 91 318is build.
Post by: dakon on October 11, 2010, 03:32:50 PM
Latest update...


(http://i1132.photobucket.com/albums/m574/dakkon1/318is/96.jpg)

Here is making of new hydraulic lines for the Z3 rack.. i got the Z3 rack from bavarian recycling, and they ruined one of the hydraulic lines when they were taking the rack off of the donor car, i called them and then they sent me a pair of wrong hydraulic lines, so Dan wound up fabricating new lines... needless to say, i am not to happy with the the Z3 rack debacle... and the added work that Dan had to go though for something that was suppose to require minimal work...
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/97.jpg)

Now on to the fluids. no telling how old this Brake fluid is....
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/98.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/99.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/100.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/101.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/102.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/103.jpg)

Engine bay waiting for the intake.
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/104.jpg)

how the car is sitting as of now.
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/105.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/106.jpg)

Here is a video of the motor running and a walk around.
http://www.youtube.com/watch?v=9tFr1GJ2OT0
Title: 91 318is build.
Post by: dude8383 on October 11, 2010, 06:49:03 PM
how come its idling so high? cold start?

lookin good!!
Title: 91 318is build.
Post by: WeOnlyHaveLime on October 11, 2010, 09:50:23 PM
Awesome work!

Your car is a lot like mine (except I have black interior). You're also doing a lot of what I plan to do, just in a much smaller time frame, lol. Very motivating thread. Keep us posted! Car is looking great!
Title: 91 318is build.
Post by: autox320 on October 13, 2010, 01:30:01 AM
Finally get to drive it, nice! Looks great with those wheels.

Pivot pin was about gone in ours too. One of those less than a buck parts that gets forgotten on clutch jobs lol.

Just curious why didn't paint the block?
Title: 91 318is build.
Post by: dakon on October 13, 2010, 12:53:51 PM
Quote from: dude8383;97323
how come its idling so high? cold start?


don't know, that was one of the first times the motor was started, the motor was ran for a little bit yesterday, and it did drop we didn't replace the idle control valve, we might do that?? but i would think the idle control valve would cause an erratic and not a dead solid value...

if anyone has any ideas, i would like to hear them.



Quote from: autox320;97389

Just curious why didn't paint the block?


we didn't have a media blaster, and cleaning the block would have taken to long.. the law of diminishing returns sets in pretty quick....
Title: 91 318is build.
Post by: dakon on October 15, 2010, 08:49:04 PM
each rear spring got 2 15mm spring pad's in addition to the stock pads.

Claire, Dans wife took the car out on a shake down run today. She said the car is set up really good, suspension is just right... However she said i HAD to put a clutch stop in the car.. At which point i kindly told her that I put a clutch stop in the mail yesterday :D. She also said the car turned out much better than she though that it would.


oh and the tail lights are 50$ fleebay specials, though i would try them out, i will most likely be going with OEM ones, or something of that sort.


(http://i1132.photobucket.com/albums/m574/dakkon1/318is/107-1.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/108.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/109.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/110.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/111.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/112.jpg)
Title: 91 318is build.
Post by: dakon on October 16, 2010, 06:17:30 PM
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/113.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/114.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/115.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/116.jpg)

Here is the 318, next to the 2 race cars, S52 swapped 318ti's... the 318 was pretty Damn close to getting an S52, but in the end i think the M42 will be just fine...
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/117.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/118.jpg)
Title: 91 318is build.
Post by: VegasKyle on October 17, 2010, 01:23:43 AM
Looks great.  Hopefully mine will turn out as well.  Though at a much slower pace.  Only thing I would change is the tail lights but I like a stock look.
Title: 91 318is build.
Post by: bigalrut on October 23, 2010, 08:50:14 AM
Nice find dude...the car is going to be incredible!  I just bought one, not as good a deal though, and need some pointers.  It has 158K on it with an oil leak from the upper oil pan gasket.  Not sure if the timing chain was changed out.  The suspension is worn out and the steering wheel tends to rattle/jump when I hit a bump.  There is a minor rattle in the front end.  

I have experience working on cars but limited to small projects...never a complete rebuild.  I want to replace the front end and maybe an engine rebuild to gain more HP.  Do you or anyone reading this have any recommendations?  Manuals I could use?  Anything to get me started?  Thanks
Title: 91 318is build.
Post by: mr.vang on October 23, 2010, 02:57:28 PM
i just finish reading the thread. awesome job. i'm just carious, how much the build not including the car?
Title: 91 318is build.
Post by: dakon on October 25, 2010, 08:48:21 PM
around 10k$... the car only cost 460$..... so the cost of the car was inconsequential...
Title: 91 318is build.
Post by: dakon on October 25, 2010, 08:59:41 PM
Quote from: bigalrut;97819

I have experience working on cars but limited to small projects...never a complete rebuild.  I want to replace the front end and maybe an engine rebuild to gain more HP.  Do you or anyone reading this have any recommendations?  Manuals I could use?  Anything to get me started?  Thanks


get

http://www.amazon.com/BMW-E30-Service-Manual-1984-1990/dp/0837603250

and
http://www.amazon.co.uk/Service-Repair-Manual-Haynes-Manuals/dp/1859602363


i'll ask dan what other manuals he used for the motor rebuilt, to get the torque spec's..

suspension stuff isn't hard. you just need the right tools, spring compressor, and other random tools...


biggest thing is to have the correct tools for the job.. buying tools is never a bad investment. I gave Dan extra money to cover any tools he needed that he didn't have we both knew that there would be a few tools that he would need that he didn't have on hand.

i wound up buying the wheel bearing tool, 195$ i think.. but we did both wheel bearings, and Dan will be doing the wheel bearings in both of his Ti's. If you were to go to a shop to have a wheel bearing replaced it would easily be 200$ each...

i hope this helps some.

 if you do the timing chain (pelican has the best price), you might want to do the guides, and the cam gears, and the crank gear also.. cam gears are about 50$ each, and i think the crank gear was 70$
(getbmwparts.com for the gears)..
Title: 91 318is build.
Post by: VegasKyle on October 26, 2010, 01:48:25 AM
Quote from: dakon;97941

 if you do the timing chain (pelican has the best price), you might want to do the guides, and the cam gears, and the crank gear also.. cam gears are about 50$ each, and i think the crank gear was 70$
(getbmwparts.com for the gears)..


Don't forget the idler gear.  getbmwparts.com also has the best price on the guides.
Title: 91 318is build.
Post by: dakon on October 26, 2010, 08:36:51 PM
I skipped that gear, because mine was in good condition, and it was 126$ for that gear alone...... but if it isn't in good condition then yes, that would be something to look at as well. however this gear doesn't see any real load, so it is possible that it would be in decent condition, that was my reason for excluding that specific gear.
Title: 91 318is build.
Post by: VegasKyle on October 26, 2010, 10:16:38 PM
Quote from: dakon;97988
I skipped that gear, because mine was in good condition, and it was 126$ for that gear alone...... but if it isn't in good condition then yes, that would be something to look at as well. however this gear doesn't see any real load, so it is possible that it would be in decent condition, that was my reason for excluding that specific gear.

I know it doesn't see any real load but I don't like the idea of trusting my engine to a gear with a couple pieces of plastic holding ball bearings.  BMW didn't omit it from later engines for no reason.  I also saw a video someone posted on r3v where the idler failed and his engine jumped time.  Also you can find some good deals on parts if you spend some time looking.  By googling the part number I was able to get one new for $42 of someone on ebay.

Great job on your car.  I hope mine looks as good when Im done.  The wheels look great, they have an Alpina feel to them.
Title: 91 318is build.
Post by: bigalrut on October 27, 2010, 07:23:40 PM
Thanks for the info and the advice.
Title: 91 318is build.
Post by: feunfer on November 30, 2010, 10:15:32 PM
I'd be interested in knowing how much you've spent on parts alone to this point.

Thanks...
Title: 91 318is build.
Post by: mr.vang on November 30, 2010, 10:38:11 PM
Quote from: feunfer;99173
I'd be interested in knowing how much you've spent on parts alone to this point.

Thanks...


around $10,000.. enough to buy 4-5 318..lol
Title: 91 318is build.
Post by: dakon on December 04, 2010, 01:49:33 PM
the 10k is parts alone.... my buddy was looking for a project, i bought parts he had a free project.
Title: 91 318is build.
Post by: dakon on January 07, 2011, 08:19:01 PM
updated pictures of the car/paint now that everything is clean...
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/clean1.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/clean2.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/clean3.jpg)(http://i1132.photobucket.com/albums/m574/dakkon1/318is/clean4.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/clean5.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/clean6.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/clean8.jpg)
(http://i1132.photobucket.com/albums/m574/dakkon1/318is/clean9.jpg)
Title: 91 318is build.
Post by: Massimo on January 16, 2011, 08:52:27 PM
Sweet build.

Just want to know how you cleaned the block surface. I am in the process of replaing the head gasket and although my surface is smooth it dose not look clean like yours did?
Title: 91 318is build.
Post by: dakon on January 16, 2011, 09:50:26 PM
rolock pads with a 1/4" die grinder.

this is the die grinder i have
http://www.northerntool.com/shop/tools/product_200135574_200135574

you can get roloc pads off of ebay for pretty cheep

http://cgi.ebay.com/3M-Roloc-2-Dia-Bristle-Disc-120-White-/260717802579?pt=LH_DefaultDomain_0&hash=item3cb3fdf453#ht_503wt_1044

you can also start with scotch brite and then go to the roloc pads...

some people say you can use the roloc pads with a drill.... Freaking good luck, you need air tools to do it in a timely manner.....
Title: 91 318is build.
Post by: tom d on January 25, 2011, 10:41:25 AM
nice job, very clean, however…….

being that far into the engine, i don't understand why you didn't refresh the valves/seals or change the rod bearings. 120K is not a lot of miles, but new piston rings and a re-hone and the bores would have 0miles. new engine internals would make me sleep better then a clean engine bay.
Title: 91 318is build.
Post by: Slick92GS-R on January 25, 2011, 05:39:38 PM
Congrats ..nice job!! I like the OEM tailights again !!

curious to know , or maybe i missed, no head job(valves seals) or new bottom end work(rings,bearings)? seems like with all the work done, might as well..no?

i'm happy that you kept the car pure.. the M42 is a little jewel !!
Title: 91 318is build.
Post by: dunny on January 26, 2011, 09:55:43 AM
Wow, I was just feeling good about myself a few days ago for getting close to starting my 318i project (replaced motor, updated some supporting parts) with no experience working on BMWs and I read this thread!  Amazing work here, congrats on the build.  It looks like a new car.  I hope to do something similar eventually, but for now my goal is to get mine running and get a little return on investment in the shape of MPG (instead of driving a truck)
Title: 91 318is build.
Post by: dakon on January 30, 2011, 09:35:50 PM
Quote from: tom d;100856
nice job, very clean, however…….

being that far into the engine, i don't understand why you didn't refresh the valves/seals or change the rod bearings. 120K is not a lot of miles, but new piston rings and a re-hone and the bores would have 0miles. new engine internals would make me sleep better then a clean engine bay.

we didn't do the valves and seals at the time, because there was not a machinist that Dan trusted in his area. we did discuss this... the head is now being rebuilt....

as far as the engine internals, we didn't want to risk bearing clearance issues, the motor was running fine when it was pulled, and we didn't want to risk making a mistake with bearings, as Dan had not done a main bearing or rod bearing replacement before. I called metric mechanic and talked to those guys, they advised me to just leave it well enough alone, if everything was fine when it was pulled.


You do bring up a valid point Tom. we will see, if anything else besides the head rebuild is needed for this motor, i will go the S52 route. At that time i will do a full rebuild, as there is a Very good machinist 6 miles away from my house.
Title: 91 318is build.
Post by: Warsteiner on January 30, 2011, 10:35:20 PM
Great build!!  How does the suspension feel with the race springs? Do they break your teeth going over bumps? Are they tame enough as a daily driver?

Cheers,
~Ralph
Title: 91 318is build.
Post by: dakon on January 30, 2011, 10:47:44 PM
They are actually quite nice.  in my E46 i have a turner motorsport cup kit. The E46 is WAY stiffer than the E30. i Daily drive the E46, so i am use to a VERY stiff suspension.. However everyone that has ridden/driven the E30 says that the suspension is the perfect balance between performance and ride quality. I would agree.

My mom drove the E30, and said she likes that suspension.

she said "it isn't as stiff as your other damn car"

Hope this helps.